Ricoh MP C3003 C3503 C4503 C5503 Service manual Part 1

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John

Member
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D146/D147/D148/D149/D150​

SERVICE MANUAL​



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It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Americas Corporation and its member companies.



NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF RICOH AMERICAS CORPORATION.



All product names, domain names or product illustrations, including desktop images, used in this document are trademarks, registered trademarks or the property of their respective companies.

They are used throughout this book in an informational or editorial fashion only and for the benefit of such companies. No such use, or the use of any trade name, or web site is intended to convey endorsement or other affiliation with Ricoh products.





ă 2013 RICOH Americas Corporation. All rights reserved.



WARNING

The Service Manual contains

regarding service techniques,

information procedures,

processes and spare parts of office equipment distributed by Ricoh Americas Corporation. Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program.

Untrained and uncertified users utilizing information contained in this service manual to repair or modify Ricoh equipment risk personal injury, damage to property or loss of warranty protection.

Ricoh Americas Corporation





LEGEND​



PRODUCT CODECOMPANY
LANIERRICOHSAVIN
D146MP C3003MP C3003MP C3003
D147MP C3503MP C3503MP C3503
D148MP C4503MP C4503MP C4503
D149MP C5503MP C5503MP C5503
D150MP C6003MP C6003MP C6003


DOCUMENTATION HISTORY



REV. NO.DATECOMMENTS
*07/2013Original Printing

D146/D147/D148/D149/D150​

TABLE OF CONTENTS​

  1. PRODUCT INFORMATION 1-1
    1. PRODUCT OVERVIEW 1-1
      1. COMPONENT LAYOUT 1-1
        Scanner Unit 1-2
        Laser Exposure Unit 1-3
        Image Transfer Unit 1-4
        PCDU 1-5
        Toner Supply / Waste Toner Bottle 1-6
        Paper Feed Unit 1-7
        Duplex Unit 1-8
        By-pass unit 1-9
        Fusing Unit 1-10
        Paper Transfer / Paper Exit 1-11
        Air Flow 1-12
        Drive Unit 1-13
        Board / Switch 1-14
      2. PAPER PATH 1-15
      3. DRIVE LAYOUT 1-18
    2. MACHINE CODES AND PERIPHERALS CONFIGURATION 1-20
      1. DIAGRAM 1-20
        D146/D147 Options (mainly North America) 1-20
        D146/D147 Options (mainly Europe and Asia) 1-23
        D148D149 Options (mainly North America) 1-26
        D148/D149 Options (mainly Europe and Asia) 1-29
        D150 Options (mainly North America) 1-32
        D150 Options (mainly Europe and Asia) 1-35
    3. SPECIFICATIONS 1-38
    4. GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS 1-39
      1. DIFFERENCES FROM PREDECESSOR 1-39
        Scan, LD unit, Paper feed unit 1-39
        Duplex, Driving, Main frame 1-40
        PCDU 1-40
        Toner supplement, Image transfer 1-41
        Fusing 1-42
        Electrical component 1-43
        1.4.2 NEW FEATURES OF D146/D147/D148/D149/D150 1-43
        1.4.3 IMPORTANT NOTICE FOR MACHINE 1-44
  2. INSTALLATION 2-1
    1. INSTALLATION REQUIREMENTS 2-1
      1. ENVIRONMENT 2-1
      2. MACHINE LEVEL 2-2
      3. MACHINE SPACE REQUIREMENTS 2-2
      4. MACHINE DIMENSIONS 2-3
      5. POWER REQUIREMENTS 2-4
        Input voltage level 2-4
    2. MAIN MACHINE INSTALLATION 2-5
      1. INSTALLATION FLOW CHART 2-5
      2. ACCESSORY CHECK 2-6
      3. INSTALLATION PROCEDURE 2-7
        Removal of packing materials and shipping retainers / Removal of PCDU seal 2-7
        For machines with preinstalled SPDF: Removal of protective sheet .. 2-14 Toner bottle installation 2-14
        Attaching paper output tray parts 2-16
        Attaching the decals 2-16
        Connecting the power cord 2-16
      4. IMAGE QUALITY TEST / SETTINGS 2-17
        Image quality test 2-17
        Checking the copy image with the test chart 2-17
        Paper setting 2-17
        Security Function Installation 2-17
      5. MOVING THE MACHINE 2-25
      6. TRANSPORTING THE MACHINE 2-25
        Main Frame 2-25
    3. PAPER FEED UNIT PB3160 2-26
      1. ACCESSORY CHECK 2-26
      2. INSTALLATION PROCEDURE 2-26
    4. PAPER FEED UNIT PB3150 2-30
      1. ACCESSORY CHECK 2-30
      2. INSTALLATION PROCEDURE 2-30
        2.5 LCIT PB3170 2-33

          1. ACCESSORY CHECK 2-33
          2. INSTALLATION PROCEDURE 2-33
          Changing the paper size 2-36
        2.6 LCIT RT3030 2-39
            1. ACCESSORY CHECK 2-39
            2. INSTALLATION PROCEDURE 2-39
              Changing the Paper Size 2-43
          2. CASTER TABLE TYPE M3 2-45
            1. ACCESSORY CHECK 2-45
            2. INSTALLATION PROCEDURE 2-45
          3. PLATEN COVER PN2000 2-47
            1. ACCESSORY CHECK 2-47
            2. INSTALLATION PROCEDURE 2-48
          2.9 ARDF DF3090 2-50

          1. ACCESSORY CHECK 2-50
          2. INSTALLATION PROCEDURE 2-51
          When feeding thin paper 2-54
        2.10 SPDF DF3080 2-55
            1. ACCESSORY CHECK 2-55
            2. INSTALLATION PROCEDURE 2-56
              Attaching the SPDF 2-56
              Attaching the Sub IPU / Replacing the BCU 2-59
              Set serial number on new BCU 2-66
              Adjust SP Settings 2-66
          2. BRIDGE UNIT BU3070 2-68
            1. ACCESSORY CHECK 2-68
            2. INSTALLATION PROCEDURE 2-68
          2.12 1 BIN TRAY BN3110 2-73
          1. ACCESSORY CHECK 2-73
          2. INSTALLATION PROCEDURE 2-73
        2. INTERNAL SHIFT TRAY SH3070 2-79
          1. ACCESSORY CHECK 2-79
          2. INSTALLATION PROCEDURE 2-79
        3. SIDE TRAY TYPE M3 2-83
          1. ACCESSORY CHECK 2-83
          2. INSTALLATION PROCEDURE 2-84
        4. BOOKLET FINISHER SR3170 (D688)/ FINISHER SR3160 (D689) .. 2-87 2.15.1 ACCESSORY CHECK 2-87
          2.15.2 INSTALLATION PROCEDURE 2-88
          Auxiliary Tray 2-93
        5. PUNCH UNIT PU3060 2-94
          1. ACCESSORY CHECK 2-94
          2. INSTALLATION PROCEDURE 2-95
        6. BOOKLET FINISHER SR3150 / FINISHER SR3140 2-104
          1. ACCESSORY CHECK 2-104
          2. INSTALLATION PROCEDURE 2-105
        7. PUNCH UNIT PU3050 2-111
          1. ACCESSORY CHECK 2-111
          2. INSTALLATION PROCEDURE 2-111
        8. INTERNAL FINISHER SR3130 2-121
          1. ACCESSORY CHECK 2-121
          2. INSTALLATION PROCEDURE 2-122
        9. PUNCH UNIT PU3040 2-130
          1. ACCESSORY CHECK 2-130
          2. INSTALLATION PROCEDURE 2-130
        10. KEY COUNTER BRACKET TYPE M3 2-136
          1. INSTALLATION PROCEDURE 2-136
        11. OPTIONAL COUNTER INTERFACE UNIT TYPE A 2-138
          1. INSTALLATION PROCEDURE 2-138
            Key Counter 2-138
        12. INTERNAL OPTIONS 2-140
          1. LIST OF SLOTS 2-140
            D148/D149/D150 2-140
            D146/D147 2-141
        13. IEEE 1284 INTERFACE BOARD TYPE A 2-142
          1. INSTALLATION PROCEDURE 2-142
        14. IEEE 802.11A/G/N INTERFACE UNIT TYPE M2 2-144
          1. ACCESSORY CHECK 2-144
          2. INSTALLATION PROCEDURE 2-144
            Attaching the boards 2-145
            Attaching the antenna 2-146
          3. SETTINGS 2-146
            Check the connection of the wireless LAN interface 2-146
        15. BLUETOOTH INTERFACE UNIT TYPE D 2-148
          1. ACCESSORY CHECK 2-148
          2. INSTALLATION PROCEDURE 2-148
        16. FILE FORMAT CONVERTER TYPE E 2-150
          1. ACCESSORY CHECK 2-150
          2. INSTALLATION PROCEDURE 2-150
        17. DATA OVERWRITE SECURITY UNIT TYPE H (D377)/ I (D362) 2-152
          1. OVERVIEW 2-152
          2. COMPONENT LIST 2-152
          3. BEFORE YOU BEGIN THE PROCEDURE 2-153
            Seal Check and Removal 2-154
          4. INSTALLATION PROCEDURE 2-155
          5. CONFIGURING “AUTO ERASE MEMORY” (PERFORMED BY THE CUSTOMER) 2-156
        18. COPY DATA SECURITY UNIT TYPE G 2-159
          1. ACCESSORY CHECK 2-159
          2. INSTALLATION PROCEDURE 2-159
          3. SETTINGS (TO BE DONE BY THE USER) 2-161
            Equipment administrator settings 2-161
        19. IMAGEABLE AREA EXTENSION UNIT TYPE M3 2-162
          1. ACCESSORY CHECK 2-162
          2. INSTALLATION PROCEDURE 2-162
            When you forgot to change the SP 2-165
        20. OCR UNIT TYPE M2 2-166
          1. ACCESSORY CHECK 2-166
          2. SEARCHABLE PDF FUNCTION OUTLINE 2-166
          3. INSTALLATION PROCEDURE 2-167
          4. RECOVERY PROCEDURE 2-169
        21. SD CARD OPTION 2-170
          1. SD CARD SLOTS 2-170
          2. LIST OF SLOTS USED 2-170
        22. SD CARD APPLI MOVE 2-171
          1. OVERVIEW 2-171
          2. MOVE EXEC 2-172
          3. UNDO EXEC 2-174
        23. BROWSER UNIT TYPE M4/M3 2-175
          1. ACCESSORY CHECK 2-175
          2. INSTALLATION PROCEDURE 2-175
            To update EXJS 2-178
            When checking the version of EXJS 2-180
            Browser unit uninstallation procedure 2-180
          3. SETTINGS 2-181
            Browser default setting 2-181
        24. SD CARD FOR NETWARE PRINTING TYPE M4/M3 2-182
          1. ACCESSORY CHECK 2-182
          2. INSTALLATION PROCEDURE 2-182
        25. PS3 CARD TYPE M4/M3 2-185
          1. ACCESSORY CHECK 2-185
          2. INSTALLATION PROCEDURE 2-185
        26. CAMERA DIRECT PRINT CARD TYPE M4/M3 2-188
          1. ACCESSORY CHECK 2-188
          2. INSTALLATION PROCEDURE 2-188
        27. COLOR CONTROLLER CONNECTION BOARD TYPE M4/M3 2-191
          1. INSTALLATION PROCEDURE 2-191
  3. PREVENTIVE MAINTENANCE 3-1
    1. PM PARTS SETTINGS 3-1
      1. REPLACEMENT PROCEDURE OF THE PM PARTS 3-1
      2. AFTER INSTALLING THE NEW PM PARTS 3-2
      3. PREPARATION BEFORE OPERATION CHECK 3-3
      4. OPERATION CHECK 3-3
    2. IMAGE QUALITY STANDARDS 3-4
      1. RESOLUTION 3-4
      2. COLOR SHIFT 3-4
      3. MAGNIFICATION RATIO ERROR MARGIN 3-5
      4. MAGNIFICATION RATIO ERROR MARGIN DEVIATION 3-6
      5. PITCH ERROR MARGIN 3-6
      6. PERPENDICULARITY 3-6
      7. LINEARITY 3-7
      8. PARALLELISM 3-7
      9. MISSING IMAGE AREA (D135/D136) 3-8
      10. MARGIN POSITION 3-8
    3. PAPER TRANSFER QUALITY STANDARDS 3-9
      1. REGISTRATION 3-9
      2. SKEW 3-9
        Exposure glass 3-9
        ADF 3-10
  4. REPLACEMENT AND ADJUSTMENT 4-1
    1. NOTES ON THE MAIN POWER SWITCH 4-1
      1. PUSH SWITCH 4-1
        Characteristics of the Push Switch (DC Switch) 4-1
        Shutdown Method 4-2
        Forced Shutdown 4-2
    2. BEFOREHAND 4-3
    3. SPECIAL TOOLS 4-4
    4. EXTERIOR COVERS 4-5
      1. FRONT COVER 4-5
      2. CONTROLLER COVER 4-6
      3. UPPER LEFT COVER 4-7
      4. LEFT REAR COVER 4-8
      5. LEFT COVER 4-8
      6. REAR COVER 4-10
      7. REAR RIGHT COVER 4-11
      8. REAR LOWER COVER 4-11
      9. SCANNER REAR COVER 4-11
      10. SCANNER REAR COVER (SMALL) 4-12
      11. RIGHT REAR COVER 4-12
      12. RIGHT UPPER COVER 4-13
      13. MAIN POWER SWITCH COVER 4-13
      14. WASTE TONER COVER 4-14
      15. REVERSE TRAY 4-14
      16. PAPER EXIT TRAY 4-15
      17. PAPER EXIT COVER 4-15
      18. PAPER EXIT LOWER COVER 4-16
      19. PAPER EXIT FRONT COVER 4-17
      20. INNER UPPER COVER 4-18
      21. INNER LOWER COVER 4-18
    5. CONTROLLER UNIT 4-19
      1. OPERATION PANEL 4-19
      2. BOARD A 4-20
      3. BOARD B 4-21
      4. BOARD C 4-22
      5. LCD PANEL 4-22
        4.5.6 LCD 4-23
        Notes when replacing the LCD 4-23
        Replacement procedure 4-25
    6. SCANNER UNIT 4-27
      1. SCANNER EXTERIOR 4-27
        Scanner Upper Cover 4-27
        Scanner Right Cover 4-27
        Scanner Front Cover 4-28
        Scanner Left Cover 4-28
      2. EXPOSURE GLASS 4-29
      3. EXPOSURE LAMP (LED) 4-30
      4. SCANNER MOTOR 4-31
      5. LENS BLOCK 4-33
      6. ORIGINAL SIZE SENSOR 4-34
4.6.7 SIO 4-34

      1. SCANNER HP SENSOR 4-35
      2. DF POSITION SENSOR 4-36
      3. ADJUSTING THE SCANNER WIRE 4-37
        Scanner Wire (Front) 4-37
        Scanner wire assembly (front side) 4-39
        Scanner position adjustment 4-41
        Scanner Wire (Rear) 4-42
        Scanner Wire Assembly (rear side) 4-45
      4. MODIFYING THE SCANNER (CONTACT/CONTACTLESS) WHEN USING ARDF 4-45
        Procedure for the ADF 4-45
        Procedure for the scanner 4-48
      5. MODIFYING THE SCANNER (CONTACT/CONTACTLESS) WHEN USING SPDF 4-48
        Procedure for the SPDF 4-48
        Procedure for the scanner 4-50
    2. LASER UNIT 4-51

    1. LASER UNIT 4-52
      Before Replacement 4-52
      Removing 4-52
      Installing a New Laser Unit 4-53
      Adjustment after replacing the laser unit 4-54
    2. POLYGON MOTOR 4-55
      Adjustment after replacing the polygon motor 4-56
    3. IMAGING TEMPERATURE SENSOR (THERMISTOR) 4-56
4.8 PCDU 4-57

4.8.1 NOTES WHEN REPLACING A PCDU 4-57

D146/D147/ D148 4-57

D149/D150 4-57

4.8.2 PCDU 4-58

Adjustment before replacing the PCDU 4-58

Replacement 4-59

4.8.3 PCU/DEVELOPMENT UNIT 4-61

Before replacing a PCU or development unit 4-61

Replacement 4-61

Precautions when joining the PCU and the development Unit 4-63

Check procedure after replacing 4-63

  1. WASTE TONER 4-64
    1. REPLACEMENT 4-64
    2. ADJUSTMENT AFTER REPLACING 4-64
  2. IMAGE TRANSFER UNIT 4-65
    1. IMAGE TRANSFER BELT UNIT 4-65
      Adjustment before replacing the image transfer belt unit 4-65
      Replacement 4-65
    2. IMAGE TRANSFER CLEANING UNIT 4-68
      Adjustment before replacing the image transfer cleaning unit 4-68
      Replacement 4-68
    3. IMAGE TRANSFER BELT 4-70
      Adjustment after replacing the Image transfer belt 4-72
    4. PAPER TRANSFER ROLLER 4-73
    5. PAPER TRANSFER ROLLER UNIT 4-73
      Adjustment before replacing the paper transfer roller unit 4-73
      Replacement 4-73
    6. PAPER TRANSFER EXIT SENSOR 4-76
    7. TM (ID) SENSOR 4-76
      Before Replacing the TM(ID) sensor 4-76
      Replacement procedure 4-78
      Adjustment after replacing the TM(ID) sensor 4-79
    8. TEMPERATURE AND HUMIDITY SENSOR 4-80
  3. DRIVE UNIT 4-81
    1. OVERVIEW 4-81
    2. PAPER FEED MOTOR 4-82
    3. TRANSPORT MOTOR 4-82
    4. TRANSFER MOTOR UNIT 4-83
    5. IMAGING DRIVE UNIT 4-85
    6. PCU MOTOR: CMY 4-86
    7. DEVELOPMENT MOTOR: CMY 4-86
    8. DEVELOPMENT MOTOR: BLACK 4-87
    9. PCU: BLACK / IMAGE TRANSFER MOTOR 4-87
    10. REGISTRATION MOTOR 4-87
    11. FUSING MOTOR 4-88
    12. PAPER EXIT / PRESSURE RELEASE MOTOR 4-88
    13. DUPLEX ENTRANCE MOTOR 4-89
    14. TONER TRANSPORT MOTOR 4-90
    15. SUB HOPPER 4-90
      K 4-90
      C 4-91
      M 4-92
      Y 4-93
    16. TONER END SENSOR 4-94
    17. TONER BOTTLE DRIVE MOTOR 4-95
      K 4-95
      C 4-95
      M 4-95
      Y 4-96
    18. ID CHIP 4-97
      K 4-97
      C 4-97
      M 4-97
      Y 4-98
  4. FUSING UNIT 4-99
    1. FUSING UNIT 4-99
      Replacement 4-99
    2. FUSING ENTRANCE GUIDE PLATE 4-100
      Cleaning the Fusing Entrance Guide Plate 4-100
    3. FUSING EXIT GUIDE PLATE 4-101
      Cleaning the Fusing Exit Guide Plate 4-101
    4. FUSING UPPER COVER 4-102
    5. FUSING LOWER COVER 4-102
    6. FUSING FRONT COVER 4-103
    7. FUSING REAR COVER 4-103
    8. HEATING SLEEVE BELT UNIT 4-104
      Replacement 4-104
    9. PRESSURE ROLLER 4-105
      Adjustment before replacing the pressure roller 4-105
      Replacement 4-105
    10. THERMOSTAT UNIT 4-107
    11. NC SENSOR UNIT 4-108
    12. FUSING THERMISTOR 4-108
    13. FUSING THERMOPILE UNIT 4-109
    14. PRESSURE ROLLER HP SENSOR 4-109
    15. FUSING SHIELD POSITION SENSOR 4-110
 
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