Ricoh MP C3003 C3503 C4503 C5503 Service manual Part 5

John

Member
ItemMachine CodeCall out
LCIT RT3030D696-27 (EU/AP)4
Internal Shift Tray SH3070D6918
Bridge Unit BU3070D6857
1 Bin Tray BN3110D6926
Side Tray Type M3D7257
Memory Unit Type B 32MBG578-

Fax Option Type M4
D167-02 (EU) D167-03 (AP)
-
G3 Interface Unit Type M4D167-08 (EU/AP)-
IEEE 802.11a/g/n Interface Unit Type M2D164-01-
Memory Unit Type M3 2GBD164-03-

Fax Connection Unit Type M4
D166-02 (EU) D166-03 (AP)
-

Postscript3 Unit Type M4
D166-06 (EU) D166-07 (AP)
-
Camera Direct Print Card Type M4D166-13-

Browser Unit Type M4
D166-16 (EU) D166-17 (AP)
-
SD card for NetWare printing Type M4D166-19-

IPDS Unit Type M4
D166-21 (EU) D166-22 (AP)
-

OCR Unit Type M2
D166-26 (EU) D166-27 (AP)
-
Smart Card Reader Built-in Unit Type M2D739-06-
Imageable Area Extension Unit Type M3D739-07-
Marker Type 30H903-
ADF Handle TypeCD593-81-
ItemMachine CodeCall out
IEEE 1284 Interface Board Type AB679-
Bluetooth Interfance Unit Type DD566-
File Format Converter Type ED377-04-
Copy Data Security Unit Type GD640-
Optional Counter Interface Unit Type AB870-
Key Counter Bracket Type M3D739-09-
Card Reader Bracket Type 3352D593-61-
Unicode Font Package for SAP(R) 1 LicenseB869-01-
Unicode Font Package for SAP(R) 10 LicenseB869-02-
Unicode Font Package for SAP(R) 100 LicenseB869-03-
SD Card for Fonts Type DD641-
DataOverwriteSecurity Unit Type HD377-06-
Waste Toner Bottle MP C6003D860-01-
Color Controller E-22CD730-01 (EU/AP)-
Color Controller Connection Board Type M4D730-04-
External Keyboard Bracket Type M3D739-10-
Smart Operation Panel Type M3D148-83 (AP)-
Product Information





  1. SPECIFICATIONS​


    See "Appendices" for the following information:
    • General Specifications
    • Supported Paper Sizes
    • Software Accessories
    • Optional Equipment
    • Other Specifications
    Product Information

  2. GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS​

1.4.1 DIFFERENCES FROM PREDECESSOR​



Scan, LD unit, Paper feed unit



ItemD146/D147/D148/D149/D150PredecessorPurpose

Scan

LED Scanning on all models Non contact sheet-through scan (DF use)

45/55 CPM halogen scan Contact sheet-through scan
Energy saving Improvement of black line occurrence

LD unit

Adjustment of original point after the unit replacement
  • Download the SP value from the unit
  • 1 SP for coarse and fine adjustment
Adjustment of original point after the unit replacement
  • Hand- input in reference of sheet included in the unit.
  • 2 SP for coarse and fine adjustment
Serviceability improvement

Paper feed
RF system
Paper weight capacity:52 to 300g/m2
Draw system tray
Up to SRA3 compatible (opt) Paper tray detection: Specific sensor
Clicked operational feeling at position of regular paper size Double feed detection (D150 only)
Small size standard support(2nd tray only) Paper dust case removable by technician

FRR system
Paper weight capacity:52 to 256g/m2
Locked tray Up to A3
Paper tray detection: Paper size detection sensor
No clicked operation feeling No double feed detection Small size tray option Paper dust case removable by technician

Simplify the layout
Paper capability improvement User ability improvement Expand paper size
User ability improvement User ability improvement Spec improvement
Duplex, Driving, Main frame



ItemD146/D147/D148/D149/D150PredecessorPurpose

Duplex / Exit
Duplex: 256g/m2
Internal tray reverse switch back system
Jam detection LED(D148/D149/D150 only)
Real time jam animation

Duplex: 169g/m2 Internal reverse system No Jam detection LED
No real time Jam animation

Paper capacity up
Down sizing User ability up User ability up

By-pass
Side fence set assist function(D150 only)No side fence set assist function
User ability up

Driving
Individual motor for paper feed and transport (DC motor)One motor for paper feed and transport (STP motor)
+ clutch
Energy saving and high productivity

Frame
Baseless(stand by three points)
Partially adopt for plastic frame

Frame with base

Less machine weight

Air flow

Proper cooling system

Atmosphere cooling system
Cooling efficiency up


PCDU



ItemD146/D147/D148/D149/D150PredecessorPurpose

PCDU
Spring release procedure as each model needed at the unit replacement
Harness connection Heat seal at machine installation and unit replacement

No spring release procedure
Drawer connection Heat seal only at unit replacement

Optimization of PM yeild and compatible unit for each model Simplify the unit layout
ItemD146/D147/D148/D149/D150PredecessorPurpose
PCU:
image
30mm
PCU:
image
40mm
Downsizing
Distance of PCU andDistance of PCU andImrovement of
PCUCharger roller:
image
m
Charger roller:
image
m
charger roller
Lubricant application blade inLubricant application bladedirt
the trailing directionin the counter directionDownsizing
Stabilization of
image density
along to main

Dev. Unit

Two axis development New carrier adoption
Dev roller
image
20mm Dev screw
image
22mm Air pressure filter upsizing

Two axis one way development
Dev roller
image
18mm Dev screw
image
14mm
direction High image quality High productivity
More developer
amount
Prevent of toner
scattering




Product Information



Toner supplement, Image transfer



ItemD146/D147/D148/D149/D150PredecessorPurpose

Toner supply
HI-ACT system
Sub hopper toner supply system
Two types of toner near end (estimated near end and fixed near end)

Toner supply unit
One type of toner near end

Less machine down time at toner bottle replacement
Waste toner bottle
Coil driven by intermediate image transfer unit motor

Coil driven by individual motor

  • Layout optimization
ItemD146/D147/D148/D149/D150PredecessorPurpose

Image transfer
ITB cleaning unit position
  • upper of ITB unit
No lubricant in ITB cleaning unit
No bias voltage on PTR Encoder less control (FG control) of ITB Adjustment value of ID
sensor is provided by a seal attached on ID sensor

ITB cleaning unit position
  • left side of ITB unit lubricant in ITB cleaning unit
Bias voltage on PTR Encoder control of ITB Adjustment value of ID sensor is provided by a seal included in ID sensor

Downsizing
  • Cleaning ability up according to new lubricant
in PCDU

Process control
Real time process control
  • (when it is without SRA3 option (Imageable Area Extension Unit Type M3))
)

Normal process control

Image quality stabilization and reduction of interval time


Fusing



ItemD146/D147/D148/D149/D150PredecessorPurpose
Fusing sleeve material
change (Ni+Cu)Fusing sleeve material
  • Two heaters + shield
(SUS: stainless)
Fusing unit replacementThree heaters
required only at(one is postcard purpose)AC-TEC
SC544-02/554-02Fusing unit replacementreduction
occurrencerequired atGrease
FusingMetal single purpose greaseSC544-00/554-00/564-00/lubulicant ability
adopted (Fluotribo) on574-00 occurrenceup
pressure roller and thePlastic purpose grease onMachine layout
bushingpressure roller and thechange
(this can be also used for thebushing (Barrierta)
predecessors)Pressure release motor turn
Pressure release motor turnby both way
by one way


Product Information



Electrical component



ItemD146/D147/D148/D149/D150PredecessorPurpose

LCD
Two types of LCD
(not compatible each other)

One type of LCD
Multi vender system

IOB
Two IOB’s for image creation and paper transfer
One IOB
Optimized layout
NVRAMTwo EEPROM’sOne
Flat Flexible Cable (FFC)
FFC used for main sigle line FFC with clip socket

Wire harness FFC without clip

Weight saving Handle ability improvement

Main switch

DC SW
Press and hold = forced OFF
Locker SW
The plug must be pulled out for forced OFF.

(component change)

FAX
Bracket added in the replacement FCU part
No bracket for FCU to hold
Handle ability improvement


1.4.2 NEW FEATURES OF D146/D147/D148/D149/D150​



ItemDescription

Android operation panel
Android OS built in
Simple UI for copy, scanner and FAX Advanced operational feeling
Searchable PDF (SD card option)Scan function to add text information in the scan file
Image area extension option (paper transfer roller)Wider paper transfer roller
Real time process control deactivation is required.

Log trace function
Enhancement for controller and engine log correction function

1.4.3 IMPORTANT NOTICE FOR MACHINE​



ItemD146/D147/D148/D149/D150Predecessor
SP cordSP enter code change-

Procedure at electrical board replacement
To hold the main switch down is always required before start procedure for electrical board replacement.
(discharge of remaining charge)

No procedure

VM function on CTL board
VM function built in CTL board. Accordingly, the procedure to update VM firmware is changed.
VM function is provided by SD card option.

Grease used in fusing unit
Metal use purpose grease (Fluotribo) on pressure roller and bushing.
Traditional grease (Barrierta)

Release way for Fusing high temperature detection
Fusing unit replacement is required only at SC544/554 (Fusing high temperature detection) occurrence.Fusing unit replacement is required at SC544/554/564/574
occurrence.

SRA3 option (Imageable Area Extension Unit Type M3)
  • SP setting is required at the option installation.
  • This have PM yield as well as normal PTR. Regular PM replacement is required.
-


INSTALLATION​



RE V IS ION H IST ORY
PageDateAdded/ Updated/ New
None


  1. INSTALLATION​

    1. INSTALLATION REQUIREMENTS​



      Installation
      1. ENVIRONMENT​


        image


        Temperature Range:10°C to 32°C (50°F to 90°F)
        Humidity Range:15% to 80% RH
        Ambient Illumination:Less than 1,500 lux (do not expose to direct sunlight.)
        Ventilation:Room air should turn over at least 30 m3/hr/person

        1. Avoid areas exposed to sudden temperature changes:
          1. Areas directly exposed to cool air from an air conditioner.
          2. Areas directly exposed to heat from a heater.
        2. Do not place the machine where it will be exposed to corrosive gases.
        3. Do not install the machine at any location over 2,000 m (6,500 ft.) above sea level. (D135 for NA can be installed only up to 2,500m (8,202 ft.))
        4. Place the main machine on a strong and level base. Inclination on any side should be no more than 5 mm (0.2").
        5. Do not place the machine where it may be subjected to strong vibrations.
      2. MACHINE LEVEL​

        Front to back: Within 5 mm (0.2") Right to left: Within 5 mm (0.2")
      3. MACHINE SPACE REQUIREMENTS​


        image



        [A]LeftOver 100 mm (3.9")


        [TD]Rear[/TD]

        [TD]Over 100 mm (3.9")[/TD]

        [TR]
        [TD][C][/TD]

        [TD]Right[/TD]

        [TD]Over 100 mm (3.9")[/TD]
        [/TR]
        [TR]
        [TD][D][/TD]

        [TD]Front[/TD]

        [TD]Over 750 mm (29.5")[/TD]
        [/TR]


        Put the machine near the power source with the clearance shown above.

        Installation


        [*]

        MACHINE DIMENSIONS​



        image


        [A]1210 mm[F]1589.5 mm


        [TD]1030 mm[/TD]

        [TD][G][/TD]

        [TD]1249.5 mm[/TD]

        [TR]
        [TD][C][/TD]

        [TD]180 mm[/TD]

        [TD][H][/TD]

        [TD]340 mm[/TD]
        [/TR]
        [TR]
        [TD][D][/TD]

        [TD]247 mm[/TD]

        [TD][J][/TD]

        [TD]662.5 mm[/TD]
        [/TR]
        [TR]
        [TD][E][/TD]

        [TD]783 mm[/TD]

        [TD][K][/TD]

        [TD]587 mm[/TD]
        [/TR]

        [*]

        POWER REQUIREMENTS​


        image

        • Insert the plug firmly in the outlet.
        • Do not use an outlet extension plug or cord.
        • Ground the machine.





Input voltage level




Destination
Power supply voltage
Rated current consumption
Permissible voltage fluctuation

NA

120 to 127V

12A or more
Imaging: 108V(120V-10%) to 138V(127V+8.66%) Motions: 102V(120V-15%) to 138V(127V+8.66%)
EU
220 to 240V

10A

Imaging: ±10%
Motions: ±15%
AP
CHN
 
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