876 | D | Log Data Error |
An error is detected in the handling of the log data at power on or during machine operation. This can be caused by switching the machine off while it is operating. | ||
-01 | - | Log Data Error 1 |
| ||
Initialize the HDD with SP5832-004. | ||
-02 | - | Log Data Error 2 |
| ||
| ||
-03 | - | Log Data Error 3 |
| ||
| ||
-04 | - | Log Data Error 4 |
| ||
Initialize the HDD with SP5832-004. | ||
-05 | - | Log Data Error 5 |
| ||
| ||
-99 | - | Log Data Error 99 |
| ||
Ask your supervisor. |
877 | B | HDD DataOverwriteSecurity SD card error |
The 'all delete' function cannot be executed but the DataOverwriteSecurity Unit is installed and activated. | ||
| ||
|
878 | D | USB Flash Error |
-00 | - | TPM system authentication error |
The system firmware is not authenticated by TPM (security chip). | ||
| ||
-01 | - | USB Flash Error |
File system in the USB flash device is defective. | ||
| ||
-02 | - | TPM Error |
An error occurred in TPM or in TPM driver. | ||
| ||
Replace the controller board. |
-03 | - | TCSD Error |
An error occurred in TPM or in TPM driver. | ||
| ||
Replace the controller board. |
880 | B | File Format Converter (MLB) error |
A request to get access to the MLB is not answered within the specified time. | ||
|
881 | D | Authentication area error |
Authentication application error is detected. | ||
|
899 | D | Software performance error |
If the processing program shows abnormal performance and the program is abnormally ended, this SC is issued. | ||
|
SC Tables: SC9xx
900 | D | Electrical total counter error |
The total counter contains something that is not a number. | ||
|
920 | B | Printer error |
-01 | - | Timeout error during the PM operation |
-02 | Working memory error | |
-03 | Cannot start-up the filtering process | |
-04 | Abnormal exit from the filtering process | |
- | - | An internal application error was detected and operation cannot continue. |
|
921 | D | Printer font error |
-01 | - | Resident font is not found |
-02 | - | Option font is not found |
- | - | A necessary font is not found in the SD card. |
|
925 | B | Net File function error |
-00 | - | HDD is defective |
-01 | - | NetFile management file is broken |
- | - | The NetFile file management on the HDD cannot be used, or a NetFile management file is corrupted and operation cannot continue. The HDDs are defective and they cannot be debugged or partitioned, so the Scan Router functions (delivery of received faxes, document capture, etc.), Web services, and other network functions cannot be used. HDD status codes are displayed below the SC code. |
|
Here is a list of HDD status codes:
Display | Meaning |
(-1) | HDD not connected |
(-2) | HDD not ready |
(-3) | No label |
(-4) | Partition type incorrect |
(-5) | Error returned during label read or check |
(-6) | Error returned during label read or check |
(-7) | "filesystem" repair failed |
(-8) | "filesystem" mount failed |
(-9) | Drive does not answer command |
(-10) | Internal kernel error |
(-11) | Size of drive is too small |
(-12) | Specified partition does not exist |
Display | Meaning |
(-13) | Device file does not exist |
Recovery from SC 925 Procedure 1
If the machine shows SC codes for HDD errors (SC860 to SC865) with SC 925, do the recovery procedures for SC860 to SC865.
Procedure 2
If the machine does not show one of the five HDD errors (SC860 to SC865), turn the machine power off and on. If this is not the solution for the problem, then initialize the NetFile partition on the HDD with SP5832-011 (HDD Formatting – Ridoc I/F).
NetFiles: Jobs printed from the document server using a PC and DeskTopBinder
- Before you initialize the NetFile partition on the HDD, tell the customer that:
- Received faxes on the delivery server will be erased
- All captured documents will be erased
- DeskTopBinder/Print Job Manager/Desk Top Editor job history will be erased
- Documents on the document server, and scanned documents, will not be erased.
- The first time that the network gets access to the machine, the management information must be configured again (this will use a lot of time).
- Go into the User Tools mode and do "Delivery Settings" to print all received fax documents that are scheduled for delivery. Then erase them.
- In the User Tools mode, do Document Management> Batch Delete Transfer Documents.
Trouble- shooting
- Do SP5832-011, then turn the machine power off and on.
If "Procedure 2" is not the solution for the problem, do SP5832-001 (HDD Formatting – All), then turn the machine power off and on.
SP5832-001 erases all document and address book data on the hard disks. Ask the customer before you do this SP code.
Procedure 4
If "Procedure 3" is not the solution for the problem, replace the HDD.
990 | D | Software error 1 |
The software performs an unexpected function and the program cannot continue. | ||
| ||
991 | C | Software error 2 |
The software performs an unexpected function. However, unlike SC990, recovery processing allows the program to continue. | ||
|
In order to get more details about SC990 and SC991:
- Execute SP7403 or print an SMC Report (SP5990) to read the history of the 10 most recent logged errors.
- If you press the zero key on the operation panel with the SP selection menu displayed, you will see detailed information about the recently logged SC990 or SC991, including the software file name, line number, and so on.
- 1) is the recommended method, because another SC could write over the information for the previous SC.
992 | D | Undefined error |
Defective software program | ||
|
994 | C | Application Item Error |
The number of executed application items on the operation panel reach the maximum limit for the operation panel structure. | ||
|
995 | D | CPM setting error |
-01 | - |
|
| ||
-02 | - |
|
| ||
-03 | - |
|
1. Replace the controller with the correct type. | ||
-04 | - |
|
1. Replace the controller with the correct model. |
997 | B | Software Error 3: Cannot select application function |
An application does not start after the user pushed the correct key on the operation panel. | ||
|
998 | D | Software Error 4: Application cannot start |
Register processing does not operate for an application within 60 s after the machine power is turned on. No applications start correctly, and all end abnormally. | ||
|
ELECTRICAL COMPONENT DEFECTS
Trouble- shooting
SENSORS
Component (Symbol)
CN
Condition
Symptom
By-pass Paper Length Sensor
236-2 (IOB)Open
Paper size errorShorted
Duplex Entrance
217-A8 (IOB)Open Jam Z Shorted Jam Z
Duplex Cover
217-A11 (IOB)Open "Open Cover" is displayed. Shorted “Open cover" cannot be detected.
Duplex Exit
217-A14 (IOB)Open Jam Z Shorted am Z (Jam 1)
By-pass Paper End
217-B3 (IOB)
OpenThe Paper End indicator lights even if paper is placed on the by-pass tray.
ShortedThe Paper End indicator does not light even if there is no paper on the by-pass tray.
By-pass Paper Size217-B9, B10,B12,B13 (IOB) Open
Paper size error
Shorted
Toner Overflow
217-B15 (IOB)
OpenCPU cannot detect the toner overflow even the waste toner in the transfer belt unit is full.
ShortedCPU detects the toner overflow even the waste toner in the transfer belt unit is not full. Component (Symbol)
CN
Condition
Symptom
Paper Feed 1
216-A4 (IOB)
Open/ShortedNo symptom, but this may cause Jam A, and some pieces of paper are remaining at the paper feed unit when tray 1 is opened.
Relay 1
216-A7 (IOB)Open Jam A Shorted Jam A, B
Paper End 1
216-A10 (IOB)
OpenThe Paper End indicator lights even if paper is placed in the paper tray 1.
ShortedThe Paper End indicator does not light even if there is no paper in the paper tray 1.
Tray Lift 1216-A13 (IOB) Open/ Shorted
SC501 is displayed.
Paper Feed 2
216-B4 (IOB)
Open/ ShortedNo symptom, but this may cause Jam A and some pieces of paper are remaining at the paper feed unit when tray 2 is opened.
Relay 2
216-B7 (IOB)Open Jam A Shorted Jam A, B
Paper End 2
216-B10 (IOB)
OpenThe Paper End indicator lights even if paper is placed in the paper tray 2.
ShortedThe Paper End indicator does not light even if there is no paper in the paper tray 2.
Component (Symbol)
CN
Condition
Symptom
Tray Lift 2216-B13 (IOB) Open/ Shorted
SC502 is displayed.
Registration
209-2 (IOB)Open Jam A (Jam 8, 17) Shorted Jam A, B (Jam 1)
Paper Size 1209-4, 5, 5, 8 (IOB) Open/ Shorted
Paper size error in tray 1
Paper Size 2209-9, 10,
11, 13 (IOB)Open/ Shorted
Paper size error in tray 2Lower Paper Height 1
210-4 (IOB)Open/ Shorted
Remaining paper volume in tray 2 on the LCD is wrong.Lower Paper Height 2
210-7 (IOB)Open/ Shorted Upper Paper Height 1
210-12 (IOB)Open/ Shorted
Remaining paper volume in tray 1 on the LCD is wrong.Upper Paper Height 2
210-15 (IOB)Open/ Shorted
Junction Jam221-A10 (IOB) Open/ Shorted
Jam C
Paper Exit
221-B2 (IOB)Open Jam C Shorted Jam C
Fusing Exit
221-B5 (IOB)Open Jam C Shorted Jam C
Component (Symbol)
CN
Condition
Symptom
Paper Overflow
221-B8 (IOB)
OpenPaper overflow message is not displayed when a paper overflow condition exists.
ShortedPaper overflow message is displayed when a paper overflow condition does not exist.
TD (Toner Density)
213-14 (IOB)
OpenThe add toner indicator blinks even if there is toner in the development unit. Shorted SC390 is displayed.
Web End
208-16 (IOB)
OpenCPU detects the web end even the web is not used up.
ShortedCPU cannot detect the web end even the web is used up.
ID (Image Density)
208-11 (IOB)Open SC350 is displayed after copying. Shorted SC351 is displayed after copying.
Fusing Entrance
208-8 (IOB)
OpenCPU cannot detect paper even a sheet of paper remains at the fusing unit.
ShortedCPU detects paper even a sheet of paper does not remain at the fusing unit.
Scanner Home Position
318-2 (SIO)Open SC121 is displayed. Shorted SC120 is displayed.
Component (Symbol)
CN
Condition
Symptom
Platen Cover
318-5 (SIO)
OpenAPS and ARE do not function properly. Shorted No symptom.
Original Length 1
313-2 (SIO)
Open/ ShortedCPU cannot detect the original size properly. APS and ARE do not function correctly.
Original Length 2
313-8 (SIO)
Open/ ShortedCPU cannot detect the original size properly. APS and ARE do not function correctly.
Trouble- shooting
SWITCHES
Component (Symbol)
CN
Condition
Symptom
Right Door
221-B10 (IOB)
Open"Open Cover" is displayed even if the right door is closed.
ShortedThe LCD goes blank when the right door is opened.
Main Power
903-1,2 (PSU)Open The machine does not turn on. Shorted The machine does not turn off.
Interlock
913-1,2 (PSU)
Open"Doors/Covers Open" is displayed even if the front or right door is closed.
ShortedThe LCD goes blank when the front or right door is opened.
BLOWN FUSE CONDITIONS
- Use a correct rating fuse for the fuse replacement. Never use a wrong rating fuse. If do so, the machine may be damaged.
FuseRating
Symptom at power on115V 210 to 230V Power Supply Board FU21 6.3A / 250V 6.3A / 250V SC 533 (Power to IOB) FU22 6.3A / 250V 6.3A / 250V SC 144-02 (Power to SIO)
FU23
10A / 250V
10A / 250V"Open Cover" is displayed. (Power to Interlock Switch)
FU24
10A / 250V
10A / 250V"Open Cover" is displayed. (Power to Interlock Switch)
FU25
6.3A / 250V
6.3A / 250VAlert LED turns on and operation panel does not turn on. (Power to MB)
FU26
6.3A / 250V
6.3A / 250VStack paper in the optional paper feed unit or LCT is not detected. SC 503 is issued after opening and closing the tray 3 or 4. (Power to optional PFU or LCT)
FU27
6.3A / 250V
6.3 A/ 250VThe machine does not detect a finisher. (Power to optional Finisher) FU101 15A / 250V 8A / 250V No response FU102 12A / 250V 4A / 250V No response
Trouble- shooting
- Use a correct rating fuse for the fuse replacement. Never use a wrong rating fuse. If do so, the machine may be damaged.
FUSES
Fuse Address | Part No. | Q'ty |
FU11 | 11071229 | 1 |
FU21, 22, 25, 26, 27 | 11071295 | 5 |
FU23, 24 | 11071216 | 2 |
FU101 | 11071252 | 1 |
FU102 | 11071320 | 1 |
FU103, 12, 14 | 11071225 | 3 |
D129/D130
SERVICE MANUAL APPENDICES
D129/D130 APPENDICES
TABLE OF CONTENTS
APPENDIX: GENERAL SPECIFICATIONS 1-1
- GENERAL SPECIFICATIONS 1-1
- GENERAL 1-1
- POWER CONSUMPTION 1-4
- PRINTER CONTROLLER 1-5
- SCANNER SPECIFICATIONS 1-7
- OPTIONAL EQUIPMENT 1-8
1.2.1 ARDF (D630) 1-8
1.2.2 TWO-TRAY PAPER FEED UNIT (D580) 1-9
1.2.3 LCT 2000-SHEET (D581) 1-9
1.2.4 LCT 1200-SHEET (D631) 1-10
1.2.5 1-BIN TRAY UNIT (D632) 1-10
1.2.6 SIDE TRAY (D635) 1-11
1.2.9 1000-SHEET FINISHER (D588) 1-12- INTERNAL SHIFT TRAY (D633) 1-11
- BRIDGE UNIT (D634) 1-12
Lower Tray 1-13
1.2.10 3000-SHEET FINISHER (D636) 1-14
- 2000-SHEET BOOKLET FINISHER (D637) 1-16
- PUNCH UNIT FOR 2000/3000-SHEET (BOOKLET) FINISHER1-18
- GENERAL SPECIFICATIONS 1-1
APPENDIX: PM TABLES 2-1
- PM TABLES 2-1
- MAINFRAME 2-1
- OPTIONS 2-5
ARDF 2-6
PFU 2-6
LCT 2-7
SR5020 2-7
2000/3000-Sheet (Booklet) Finisher 2-8
Rev. 11/15/2012
Bridge Unit 2-8
1-Bin Tray Unit 2-9
- PM TABLES 2-1
APPENDIX: SERVICE PROGRAM MODE TABLES 3-1
- SYSTEM SP TABLE-1 3-1
- SP1-XXX: FEED 3-1
- SYSTEM SP TABLES-2 3-17
- SP2-XXX: DRUM 3-17
- SYSTEM SP TABLE-3 3-43
- SP3-XXX: PROCESS 3-43
- SYSTEM SP TABLES-4 3-46
- SP4-XXX: SCANNER 3-46
- SYSTEM SP TABLES-5 3-79
- SP5-XXX: MODE 3-79
- SYSTEM SP TABLES-6 3-165
- SP6-XXX: PERIPHERALS 3-165
- SYSTEM SP TABLES-7 3-176
- SP7-XXX: DATA LOG 3-176
- SYSTEM SP TABLES-8 3-197
- SP8-XXX: DATA LOG 2 3-197
- INPUT CHECK 3-251
- COPIER 3-251
Table 1: Paper Height Sensor 3-254
Table 2: Paper Size Switch 3-255
Table 3: Paper Size (By-pass Table) 3-256
APS Original Size Detection 3-257 - OPTIONS 3-258
3000/2000-Sheet (Booklet) Finisher (D636/D637) 3-258
1000-Sheet Finisher (D588) 3-261
- COPIER 3-251
- OUTPUT CHECK 3-263
- COPIER 3-263
3.10.2 1000-SHEET FINISHER (D588) 3-268
3.10.3 3000 /2000-SHEET (BOOKLET) FINISHER (D636/D637) 3-269
- COPIER 3-263
- PRINTER SERVICE TABLES 3-271
- SP1-XXX (SERVICE MODE) 3-271
- SCANNER SERVICE TABLE 3-282
- SP TABLES 3-282
- DETAILED DESCRIPTION OF SP5-749 3-284
- SYSTEM SP TABLE-1 3-1
RE V IS ION H IST ORY | ||
Page | Date | Added/ Updated/ New |
None |
APPENDIX: SPECIFICATIONS
Appendix: Specifications
APPENDIX: GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL
Configuration Desktop Copy Process Dry electrostatic transfer system Original Sheet, book, three-dimensional object Original Size Maximum A3/11" x 17"
Copy Paper Size
Paper trays:A3/11" x 17" - A5 LEF
Non-standard sizes:
Width: 182 - 297 mm (7.2" - 11.7")
Length: 148 mm - 432 mm (5.8" - 17")
By-pass tray:12" x 18"/305 x 457.2 mm, A3/11" x 17" - A6 SEF
Non-standard sizes:
Width: 90 - 305 mm (3.6" - 12")
Length: 148 - 600 mm (5.8" - 23.6")
Duplex:A3/11" x 17" - A6 SEF
Non-standard sizes:
Width: 90 - 297 mm (3.6" - 11.7")
Length: 148 - 432 mm (5.8" - 17")
Copy Paper WeightPaper trays: 60 - 216 g/m2 (16 lb. Bond - 80 lb. Cover) By-pass: 52 - 220 g/m2 (14 lb. Bond - 80 lb. Cover) Duplex: 60 - 169 g/m2 (16 lb. Bond - 90 lb. Index)
Reproduction Ratios
7R5E:Metric version (%): 400, 200, 141, 122, 115,
93, 82, 75, 71, 65, 50, 25
Inch version (%): 400, 200, 155, 129, 121, 93,
85, 78, 73, 65, 50, 25Zoom: 25 to 400% in 1% steps
Copying SpeedD129 40 cpm A4, 81/2" x 11" LEF, 1-to-1 (ADF) D130 50 cpm, A4, 81/2" x 11" LEF, 1-to-1 (ADF)
First Copy TimeBasic 4.1 s, 1st Tray, A4/81/2" x 11" LEF SP 3.5 s, 1st Tray, A4/81/2" x 11" LEF
Warm-up TimeBasic Less than 14.7s SP Less than 19 s Continuous Copy 1 to 999 (operation panel entry) Paper Capacity (without options) 1,200 sheets
(550 sheets/tray x 2 with 100 sheets in the by-pass tray)
Paper Capacity (with options)4,400 sheets
(550 sheets/tray x 2 with 100 sheets in the by-pass tray, 1200-sheet LCT and 2000-sheet LCT)
Paper OutputA4, 81/2" x 11" and smaller:
500 sheetsB4 and larger: 250 sheets
Power SourceNorth America: 120 – 127V/60 Hz, 12 A Europe/Asia: 220 – 240 V/50, 60 Hz, 7 A Taiwan 110V/60Hz, 14 A
Dimensions (w x d x h)
Without ADF670 mm x 682 mm x 760 mm (26.4" x
26.9" x 30.0")
With ADF670 mm x 682 mm x 895 mm (26.3" x
26.9" x 35.3")
WeightEU Less than 85 kg (187.4 lb.) NA Less than 97 kg (213.9 lb.) Resolution 600 dpi (Scanning and Printing) Gradation 256 levels (Scanning and Printing)
Original ArchiveMore than 2,500 A4 pages for document server (ITU-T No. 4 Chart) Toner Replenishment Cartridge exchange (630 g) Total Counter Electric counter
Noise Emission: CopyingMainframe Only Full System D129 64.6 dB(A) 71.1 dB(A) D130 66.4 dB(A) 71.6 dB(A)
Noise Emission: Stand-byMainframe Only Full System D129 33.8 dB(A) 34.0 dB(A) D130 32.6 dB(A) 33.6 dB(A)
POWER CONSUMPTION
Basic D129 D130
ReadyNA 156 W NA 165 W EU, Asia 157 W EU, Asia 166 W
OperatingNA 745 W NA 835 W EU, Asia 742 W EU, Asia 849 W
MaximumNA 1490 W NA 1490 W EU, Asia 1460W EU, Asia 1460 W
SP D129 D130
ReadyNA 160 W NA 167 W EU, Asia 159 W EU, Asia 172 W
OperatingNA 736 W NA 828 W EU, Asia 754 W EU, Asia 864 W
MaximumNA 1490 W NA 1490 W EU, Asia 1460W EU, Asia 1460 W
Full System D129 D130
MaximumNA 1584 W NA 1584 W EU, Asia 1550 W EU, Asia 1550 W
- The above measurements were made in accordance with ISO 7779.
- In the above "Panel Off" condition, the polygonal mirror motor is not rotating.
Appendix: Specifications
PRINTER CONTROLLER
Printer Languages:PCL 6/5e
PDF Direct
Adobe PostScript 3 (optional) IPDS (optional)
MediaPrint: JPEG/TIFF
Resolution and Gradation:PCL 5e:
300 x 300 dpi
600 x 600 dpi : Fast (1-bit) PCL 6:
600 x 600 dpi : Fast (1-bit) PDF Direct:
300 x 300 dpi/600 x 600 dpi PS3:
300 x 300 dpi/600 x 600 dpi XPS:
600 x 600 dpi : Fast (1-bit) IPDS:
300 x 300 dpi/ 600 x 600 dpi
Printing speed:D129: Maximum 40 ppm (A4/LT LEF) D130: Maximum 50 ppm (A4/LT LEF)
Resident Fonts:PCL 6/5e (Standard): 45 Compatible fonts, 13 International fonts, 6 Bitmap fonts
PDF Direct: 136 fonts IPDS (Optional): 108 fonts
Host Interfaces:USB2.0 Type A and Type B: Standard Ethernet (100 Base-TX/10 Base-T): Standard Gigabit Ethernet (1000 Base-T): Optional IEEE1284 parallel x 1: Optional IEEE802.11a/b/g (Wireless LAN): Optional Bluetooth (USB type): Optional
Network Protocols: TCP/IP (IPv4, IPv6), IPX/SPX
RAM:Maximum
Basic model: 512 MB
SP model: 1024 MB (Resident 512 MB + Additional 512)
- Additional 512 MB is required for all printer/scanner unit and printer units.
- Additional 512 MB is required for all printer/scanner unit and printer units.
SCANNER SPECIFICATIONS
Standard Scanner Resolution: Main scan/Sub scan 100 to 600 dpi
Available scanning Resolution Range:Twain Mode: 100 to 1200 dpi Delivery Mode:
100/200/300/400/600 dpiGrayscales: 1 bit or 8 bits/pixel each for RGB
Scanning Throughput (ARDF mode):BW: 61 ipm (A4LEF / BW Text/ Photo / 200dpi /Compression: On (MH))
FC: 31 ipm (A4LEF / FC Text / Photo / 200dpi / Compression: Standard)
Interface:Ethernet 10Base-T / 100Base-TX, Gigabit Ethernet (1000Base-T), Wireless LAN (IEEE 802.11a/b/g) Compression Method: B&W: TIFF (MH, MR, MMR, JBIG2)
Gray Scale/Full Color: JPEGVideo Memory Capacity:
109.41 MB (A4, Full Color, 600dpi)
Image Storage Capacity:Number of originals per file: Maximum 1,000 pages Maximum of files: 3,000 files
Storage on Doc.Server: Maximum 9,000 pages (B&W (ITU-T No.1/200 dpi MMR)
OPTIONAL EQUIPMENT
ARDF (D630)
Paper Size/Weight:
SimplexSize A3 to A5, DLT to HLT Weight 40 to 128 g/m2 (11 to 34 lb.)
DuplexSize A3 to A5, DLT to HLT Weight 52 to 128 g/m2 (14 to 34 lb.) Table Capacity: 100 sheets (81.4 g/m2, 22 lb) Original Standard Position: Rear left corner Separation: Feed belt and separation roller Original Transport: Roller transport Original Feed Order: From the top original Supported Magnification Ratios:
32 to 200 %Power Source: DC 24V, 5V from the scanner unit Power Consumption: Less than 70W Dimensions (W x D x H): 570 mm x 520 mm x 135 mm (22.4"x20.5"x5.3") Weight: Less than 12kg (26.5 lb.)
Appendix: Specifications
TWO-TRAY PAPER FEED UNIT (D580)
Paper Feed System: FRR Paper Height Detection: 5 steps (100%, 70%, 30%, 10% (Near end), and Empty) Capacity: 550 sheets x 2 trays Paper Weight: 60 to 216 g/m2 (16 to 80 lb. Cover) Paper Size: A3 SEF to A5, DLT SEF to HLT Power Source: DC 24V, 5V (from the main frame) Power Consumption: Less than 40 W (Max.)/ Less than 25 W (Ave,) Dimensions (W x D x H): 580 mm x 629 mm x 260 mm (22.8" x 24.8" x 10.2") Weight: 26 kg (57.3 lb.)
1.2.3 LCT 2000-SHEET (D581)
Paper Size: A4 LEF/LT LEF Paper Weight: 60 g/m2 to 216 g/m2, 16 lb. Bond to 80 lb. Cover Tray Capacity: 2,000 sheets (80 g/m2, 20 lb. Bond)
Remaining Paper Detection:5 steps (100%, 70%, 30%, 10%, Empty): Right Tray
4 steps (100%, 70%, 30%, Empty): Left TrayPower Source: DC 24 V, 5 V (from copier/printer) Power Consumption: 45 W (Max.)/27 W (Ave.) Dimensions (W x D x H): 580 mm x 620 mm x 260 mm (22.8" x 24.4" x 10.2") Weight: 26 kg (57.3 lb.) 1.2.4 LCT 1200-SHEET (D631)
Paper Size A4 LEF/ LT LEF/ B5 LEF Paper Weight: 60 g/m2 to 216 g/m2, 16 lb. Bond to 80 lb. Cover Tray Capacity: 1200 sheets (80 g/m2, 20lb. Bond) Remaining Paper Detection: 5 steps (100%, 75%, 30%, 10%, End) Power Source: DC 24 V, 5 V (from copier/printer) Power Consumption: 55 W (Max)/ 25 W (Ave.) Dimensions (W x D x H): 348 mm x 540 mm x 290 mm (13.7" x 21.3" x 11.4") Weight: 14 kg (30.8 lb.)
1-BIN TRAY UNIT (D632)
Paper Size:Standard Size:
A3 /DLT to A6/ HLT SEFPaper Weight: 60 to 169 g/m2, 16 to 45 lb. Bond Tray Capacity: 125 sheets (80 g/m2, 20 lb. Bond, A4) Power Source: DC 24 V, 5 V (from the copier) Power Consumption: 12 W or less Dimensions (W x D x H): 565 mm x 410 mm x 115 mm (22.3"x16.2"x4.6") Weight: 2 .5 kg (5.6 lb.)
Appendix: Specifications
SIDE TRAY (D635)
Paper Size:Standard Size:
A3 /DLT to A6/ HLT SEFPaper Weight: 52 to 300 g/m2, 14 lb. Bond to 110 lb. Cover
Tray Capacity:Internal tray:
250 sheets (80 g/m2, 20 lb. Bond, A4/LT or smaller) 125 sheets (80 g/m2, 20 lb. Bond, B4, LG or larger)External tray:
125 sheets (80 g/m2, 20 lb. Bond)Power Source: DC 24 V, 5 V (from the copier) Power Consumption: 20 W or less Dimensions (W x D x H): 780 mm x 412 mm x 138 mm (30.8"x16.3"x5.5") Weight: 4.5 kg (10.0 lb.)
INTERNAL SHIFT TRAY (D633)
Paper Size:Standard Size:
A3 /DLT to A6/ HLT SEFPaper Weight: 52 to 160 g/m2, 14 lb. Bond to 60 lb. Cover
Tray Capacity:250 sheets (80 g/m2, 20 lb. Bond, A4/LT or smaller) 125 sheets (80 g/m2, 20 lb. Bond, B4, LG or larger) Power Source: DC 24 V, 5 V (from the copier) Power Consumption: 10 W or less Dimensions (W x D x H): 432 mm x 468 mm x 114 mm (16.7"x18.5"x4.5") Weight: 2 kg (4.5 lb.) BRIDGE UNIT (D634)
Paper Weight: 52 g/m2 to 256 g/m2, 16 lb. Bond to 68 lb. Bond
Tray Capacity:250 sheets (80 g/m2, 20 lb. Bond, A4/LT or smaller) 125 sheets (80 g/m2, 20 lb. Bond, B4, LG or larger) Power Source: DC 24 V, 5 V (form the copier/printer) Power Consumption: 20 W or less Dimensions (W x D x H): 415 mm x 412 mm x 111 mm (16.3" x 16.2" x 4.4") Weight 4 kg (8.9 lb.)
1000-SHEET FINISHER (D588)
Upper Tray
Paper Size:12" x 18"/305 x 457.2 mm, A3 to A6, 11" x 17" to 5.5" x
8.5"Paper Weight: 52 to 256 g/m2 (14 to 68 lb. Bond)
Paper Capacity:250 sheets (A4, LT or smaller) 50 sheets (B4, LG or larger)
Appendix: Specifications
Lower Tray
Paper Size:No staple mode:
12" x 18"/305 x 457.2
Staple mode:
12" x 18"/305 x 457.2mm, A3 to B5, DLT to HLT mm, A3, B4, A4, B5, DLT to
LT
Paper Weight:No staple mode: 52 to 160 g/m2 (14 lb. Bond to 60 lb. Cover)
Staple mode: 64 to 90 g/m2 (17 to 24 lb. Bond)
Stapler Capacity:50
30sheets sheets (A4,
(A3,B5,
B4,LT) DLT,
LG)
Paper Capacity:No staple mode:
1,000 sheets (A4/LT or smaller: 80 g/m2, 20 lb.) 500 sheets (B4 /LG or larger: 80 g/m2, 20 lb.) Staple mode: (80 g/m2, 20 lb., number of sets)Paper Size Sheets Sets A4,/LT LEF, B5 LEF 2 to 9 100 A4,/LT LEF, 10 to 50 100 to 20 A4,/LT LEF, B5 LEF 10 to 50 50 to 10 A3, B4, DLT, LG 2 to 9 50 A3, B4, DLT, LG 10 to 30 50 to 10 Staple positions: Top, Bottom, 2 Staples Staple Replenishment: Cartridge (5,000 staples/cartridge) Power Source: DC 24 V, 5 V (from the copier/printer) Power Consumption: 50 W Weight: 25 kg (55.2 lbs) Dimensions (W x D x H): 520 x 520 x 790 mm (20.5" x 20.5" x 31.2") 3000-SHEET FINISHER (D636)
Finisher
Dimension (w x d x h) 657 mm x 613 mm x 960 mm (25.9" x 24.2" x 37.8")
Weight
Less than 54 kg (119 lb.) (no punch unit) Less than 56 kg (123.5 lb.) (with punch unit)
Power Consumption Less than 96 W
Noise Less than 75 db
Configuration Console type attached base-unit
Power Source From base-unit
Stack Capacity
250 sheets: A4, 8.5" x 11" or smaller
50 sheets: B4, 8.5" x 14 or larger
Proof Tray
Paper Size
A6 SEF, B6 SEF, A5-A3 SEF,
5.5" x 8.5"-11" x 17" SEF, 12" x 18" SEF
Paper Weight 52 g/m2 - 160 g/m2 (14 lb. Bond - 60 lb. Cover)
3,000 sheets A4 LEF, 8.5" x 11" LEF
Stack Capacity
1,500 sheets
A3 SEF, A4 SEF, B4 SEF, B5, 11" x 17" SEF, 8.5" x 14" SEF, 8.5" x 11" SEF,
12" x 18" SEF
Shift Tray
500 sheets A5 LEF
A5 SEF, B6 SEF, A6 SEF,
100 sheets
5.5" x 8.5" SEF
Paper Size
A5 - A3 SEF, A6 SEF, B6 SEF, 5.5" x 8.5"- 11" x 17" SEF, 12" x 18" SEF
Paper Weight 52 g/m2 - 256 g/m2 (14 lb. Bond - 68 lb. Bond)
Staples
Paper SizeB5 - A3
8.5" x 11" - 11" x 17", 12" x 18"Paper Weight 64 g/m2 - 90 g/m2 (17 lb. Bond - 20 lb. Bond) Staple Position Top, Bottom, 2 Staple, Top-slant
Stapling Capacity
Same Paper Size50 sheets A4, 8.5" x 11" or smaller 30 sheets B4, 8.5" x 14" or larger Mixed Paper Size
30 sheetsA4 LEF + A3 SEF, B5 LEF + B4 SEF, 8.5" x11" LEF + 11" x 17" SEF
Staple Replenishment Cartridge exchange / 5000 pins per cartridge
Stapled Stack Capacity (same size)Paper Size Pages/Set Sets
A4 LEF, 8.5" x 11" LEF20 - 50 pages 150 - 60 sets 2 - 19 pages 150 sets
A4 SEF, B5, 8.5" x 11" SEF15 - 50 pages 100 - 30 sets 2 - 14 pages 100 sets
Others15 - 30 pages 100 - 33 sets 2 - 14 pages 100 sets
Stapled Stack Capacity (mixed sizes)A4 LEF & A3 SEF, B5 LEF & B4 SEF, 8.5" x11" LEF & 11" x 17" SEF,
2 - 30 pages
50 set2000-SHEET BOOKLET FINISHER (D637)
Finisher Dimension W x D x H 657 mm x 613 mm x 960 mm (25.9 x 24.2 x 37.8")
WeightLess than 63 kg (138.6 lb.) (no punch unit) Less than 65 kg (143 lb.) (with punch unit) Power Consumption Less than 96 W Noise Less than 75 db Configuration Console type attached base-unit Power Source From base-unit
Proof Tray
Stack Capacity250 sheets: A4, 8.5" x 11" or smaller
50 sheets: B4, 8.5" x 14 or larger
Paper SizeA6 SEF, B6 SEF, A5-A3 SEF,
5.5" x 8.5"-11" x 17" SEF, 12" x 18" SEFPaper Weight 52 g/m2 - 160 g/m2 (14 lb. Bond - 60 lb. Cover)
Shift Tray
Stack Capacity2,000
sheets
A4 LEF, 8.5" x 11" LEF
1,000
sheetsA3 SEF, A4 SEF, B4 SEF, B5 11" x 17" SEF, 8.5" x 14" SEF,
8.5" x 11" SEF, 12"x18" SEF500 sheets A5 LEF
100 sheetsA5 SEF, B6 SEF, A6 SEF, 5.5" x 8.5" SEF
Paper SizeA5 - A3 SEF, A6 SEF, B6 SEF
5.5" x 8.5" to 11" x 17" SEF, 12" x 18" SEFPaper Weight 52 g/m2 - 256 g/m2 (14 lb. Bond - 68 lb. Bond) Staple Paper Size B5-A3, 8.5" x 11" - 11" x 17", 12" x 18" Paper Weight 64 g/m2 - 90 g/m2, 17 lb. Bond - 28 lb. Bond Staple Position Top, Bottom, 2 Staple, Top-slant
Staples Capacity
Same Paper Size50 sheets A4, 8.5" x 11" or smaller 30 sheets B4, 8.5" x 14" or larger
Mixed Paper Size
30 sheetsA4 LEF & A3 SEF, B5 LEF & B4 SEF, 8.5" x 11" LEF & 11" x 17" SEF
Booklet Stapling
15 sheetsA4 SEF, A3 SEF, B5 SEF, B4 SEF, 8.5" x 11" SEF, 8.5" x 14" SEF,
11" x 17" SEF, 12" x 18" SEF
Staple Replenishment
Corner staple5,000 staples per cartridge
Booklet staple2,000 staples per cartridge
Corner Staple Capacity
Same Size
A4 LEF, 8.5" x 11" LEF13 - 50 pages 2 - 12 pages
A4 SEF, B5, 8.5" x 11" SEF10 - 50 pages 2 - 9 pages
Others10 - 30 pages 2 - 9 pages
Mixed SizeA4 LEF + A3 SEF B5 LEF + B4 SEF
8.5" x 11" LEF + 11" x 17" SEF
2 - 30 pages
Booklet Staple Capacity
A4 SEF, A3 SEF, B5 SEF, B4 SEF
8.5" x 11" SEF, 8.5" x 14" SEF, 11" x 17" SEF
12" x 18" SEF2 - 5 pages 6 - 10 pages 11 - 15 pages PUNCH UNIT FOR 2000/3000-SHEET (BOOKLET) FINISHER
Available Punch UnitsNA 2/3 holes switchable EU 2/4 holes switchable Scandinavia 4 holes
Punch Waste ReplenishmentNA 2-holes Up to 5,000 sheets NA 3-holes Up to 5,000 sheets EU 2-holes Up to 14,000 sheets EU 4-holes Up to 7,000 sheets Scandinavia 4-holes
Up to 7,000 sheetsPaper Weight 52 g/m2 - 163 g/m2, 14 lb Bond - 43 lb Bond
Paper Sizes
NA 2-holesSEF A5 to A3, 5.5" x 8.5" to 11" x 17" LEF A5 to A4, 5.5" x 8.5" , 8.5" x 11"
NA 3-holesSEF A3, B4, 11" x 17" LEF A4, B5, 8.5" x 11"
EU 2-holesSEF A5 to A3, 5.5" x 8.5" to 11" x 17" LEF A5 to A4, 5.5" x 8.5", 8.5" x 11"
EU 4-holesSEF A3, B4, 11"x17" LEF A4, B5, 8.5" x 11"
Scandinavia 4-holesSEF A5 to A3, 5.5" x 8.5" to 11" x 17" LEF A5 to A4, 5.5" x 8.5", 8.5" x 11"
APPENDIX: PREVENTIVE MAINTENANCE TABLES
REVISION HISTORY Page Date Added/ Updated/ New 1 ~ 9 8/21/2012 PM tables
APPENDIX: PM TABLES
PM TABLES
Appendix: Preventive Maintenance Tables
Amounts mentioned as the PM interval indicate the number of prints.
MAINFRAME
Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect
EM 160K 320K 800K Note Scanner/Optics Reflector C Optics cloth 1st Mirror C Optics cloth 2nd Mirror C Optics cloth 3rd Mirror C Optics cloth Scanner Guide Rails C Do not use alcohol. Exposure Glass C C Cleaner Toner Shield Glass C C Dry cloth or cleaner APS Sensor C Dry cloth Exposure Glass (Sheet through)
C
C
CleanerLED Board C Drum (OPC) Area OPC Drum I R Charge Roller R Charge Roller Cleaning Roller
RDrum Cleaning Blade 1 R
EM 160K 320K 800K Note Quenching Lamp C Dry cloth Pick-off Pawls R Spurs C C Dry cloth
ID Sensor
C
CPerform SP3-001-2 after blower brush cleaning. Cleaning Entrance Seal
CBlower brush. Replace if required. Side Seal C Development Unit Development Drive Gears
C
Dry clothDevelopment Filter R Developer I R Entrance Seal C C Side Seal I Development Roller C Dry cloth Development Case C C Development Sleeve C Lock Lever C C Paper Feed Registration Roller I C Water
Idle Roller Dust Blade
I
CDetach and tap gently on flat surface to empty.
Blower brush.
Appendix: Preventive Maintenance Tables
EM 160K 320K 800K Note Registration Roller Dust Blade
I
C
Blower brush.Feed Rollers I C Water Pick-up Rollers I C Water Separation Rollers I C Water By-pass Feed Roller I C Water By-pass Pick-up Roller I C Water By-pass Separation Roller
I
C
WaterPaper Feed Guides I C Dry cloth Relay Rollers I C Water Bottom Plate Pad I C Water Bottom Plate Pad (By-pass feed)
I
C
WaterRegistration Sensor I C Blower brush By-pass Feed Roller Gear
I
L
Silicone Grease G-501Relay Sensors I C Blower Brush Paper Feed Sensors I C Blower Brush Duplex Unit Inverter Rollers I C Water Transport Rollers I C Water Entrance Sensor I C Water Exit Sensor I C Water
EM 160K 320K 800K Note Transfer Belt Unit
Transfer Belt
C
RDry cloth.
To prevent damage to the cleaning blade, always replace these items together.Transfer Belt Cleaning Blade
RTransfer Belt Rollers C Dry cloth Entrance Seal C Dry cloth Transfer Entrance Guide C C Dry cloth Used Toner Tank I C Empty the tank Seal (for paper dust) C Paper Exit Paper Exit Sensor I I Blower brush Junction Gate Jam sensor
I
C
Blower brushFusing Exit Sensor I I Blower brush Paper Exit Rollers I I Water Junction Transport Roller I I Water Paper Exit Guide I I Water
- Due to their durability and extended service life, the feed rollers, separation rollers, and pick-up rollers of the mainframe, optional paper trays, and LCT are not replaced at PM.
*1: Lubricate the by-pass feed clutch gear with Silicone Grease G501 every P.M.
Appendix: Preventive Maintenance Tables
EM 160K 320K 800K Note Fusing Unit and Paper Exit Fusing Entrance and Exit Guide Plates
C
Water or alcoholHot Roller R Pressure Roller R Fusing Thermistors R Cleaning Roller Bushings
L
Grease: Barrierta JFE 55/2Hot Roller Strippers R Web Supply Roller R Web Holder Roller R Brake Pad R
- Due to their durability and extended service life, the feed rollers, separation rollers, and pick-up rollers of the mainframe, optional paper trays, and LCT are not replaced at PM.
OPTIONS
ARDF
D630 | EM | 120K (Originals) | Note |
ARDF (for originals) | |||
Pick-up Roller | C | R | Damp cloth; alcohol |
Feed Belt | C | R | Damp cloth; alcohol |
Separation Roller | C | R | Damp cloth; alcohol |
Sensors | C | Blower brush | |
Platen Sheet Cover | C | Damp cloth; alcohol (Replace if required.) | |
White Plate | C | Dry or damp cloth | |
Drive Gear | L | Grease G501 | |
Transport Roller | C | Damp cloth; alcohol | |
Exit Roller | C | Damp cloth; alcohol | |
Inverter Roller | C | Damp cloth; alcohol | |
Idle Rollers | C | Damp cloth; alcohol |
PFU
D580 | EM | 150K | 300K | 450K | Note |
Paper Feed Unit | |||||
Relay Rollers | C | Dry or damp cloth | |||
Bottom Plate Pad | C | Dry or damp cloth | |||
Relay Sensors | C | Dry or damp cloth | |||
Paper Feed Sensors | C | Dry or damp cloth | |||
Paper Feed Rollers | C | Dry or damp cloth |
Appendix: Preventive Maintenance Tables
LCT
D581 | EM | 150K | 300K | 450K | Note |
LCT 2000-sheet | |||||
Bottom Plate Pad | C | Dry or damp cloth | |||
Relay Rollers | C | Dry or damp cloth | |||
Relay Sensors | C | Dry or damp cloth | |||
Paper Feed Sensors | C | Dry or damp cloth | |||
Paper Feed Rollers | C | Dry or damp cloth |
D631 | EM | 150K | 300K | 450K | Note |
LCT 1200-sheet | |||||
Bottom Plate Pad | C | Dry or damp cloth | |||
Relay Rollers | C | Dry or damp cloth | |||
Relay Sensors | C | Dry or damp cloth | |||
Paper Feed Sensors | C | Dry or damp cloth | |||
Paper Feed Rollers | C | Dry or damp cloth |
B588 | EM | 150K | 300K | 450K | Note |
1000-Sheet Finisher | |||||
Rollers | C | Water or alcohol. | |||
Discharge Brush | C | C | Dry cloth | ||
Sensors | C | Blower brush | |||
Jogger Fences | I | I | Replace if required. |
D637/D636 | EM | Note |
2000/3000-Sheet (Booklet) Finisher | ||
Rollers | C | Water or alcohol. |
Discharge Brush | C | Dry cloth |
Sensors | C | Blower brush |
Jogger Fences | I | Replace if required. |
Punch Unit | ||
Punch Chads | C | Discard chads. |
Bridge Unit
D634 | EM | Note |
Bridge Unit | ||
Rollers | C | Dry or damp cloth |
Copy Tray | C | Dry or damp cloth |
Sensors | C | Blower brush |
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