Ricoh MP C2004/C2504 Service Manual Part 14

John

Member
  1. Enter the SP mode.
  2. Do SP5-846-051 (Backup All Addr Book).
  3. Exit the SP mode, and then turn OFF the main power switch.
  4. Remove the SD card form the SD card slot 2 (lower).
  5. Install the SD slot cover.

    • If the capacity of SD card is not enough to store the local user information, an error message is displayed.
    • Carefully handle the SD card, which contains user information. Do not take it back to your location.

5.9.3 UPLOAD​

  1. Turn OFF the main power.
  2. Remove the SD slot cover at the left rear side of the machine.
  3. Install the SD card, which has already been uploaded, into the SD card slot 2 (lower).
  4. Turn ON the main power.
  5. Enter the SP mode.
  6. Do SP5-846-052 (Restore All Addr Book).
  7. Exit the SP mode, and then turn OFF the main power switch.
  8. Remove the SD card form the SD card slot 2 (lower).
  9. Install the SD slot cover.

    • The counter in the user code information is initialized after uploading.
    • The information of an administrator and supervisor cannot be downloaded nor uploaded.
    • If there is no data of address book information in the SD card, an error message is displayed.
    • CAPTURING THE DEVICE LOGS​

      1. OVERVIEW​

        With this feature, you can save device logs that are stored in the machine (HDD or operation panel) or an SD card. It allows the Customer Engineer to save and retrieve error information for analysis.
        The Capturing Log feature saves device logs for the following four.
        • Controller device log including operation log
        • Engine device log
        • FCU device log
        • Operation panel log

          • In older models, a technician enabled the logging tool after a problem occurred. After that, when the problem had been reproduced, the technician was able to retrieve the device log.
          • However, this new feature saves the device logs at the time that problems occur. Then you can copy the logs to an SD card.
          • You can retrieve the device logs using a SD card without a network.
          • Analysis of the device log is effective for problems caused by the software. Analysis of the device log is not valid for the selection of defective parts or problems caused by hardware.
          • Make sure to shut down and reboot the machine once before retrieving the Debug Logs. Otherwise, the latest settings may not be collected when the debug logs are retrieved.
            Types of device logs that can be saved

            TypeStorage TimingDestination (maximum storage capacity)
            Controller device log including operation logHDD (4 GB) or SD card connected to the service slot.
            When the data gets over 4.0 GB, the older data is deleted.
            • Saved at all times
            • TypeStorage TimingDestination (maximum storage capacity)
              Engine device logHDD or SD card connected to the service slot (Up to 300 times)
              FCU device logHDD or SD card connected to the service slot
              Operation panel logMemory in the operation panel.
            • When an engine SC occurs
            • When paper feeding/output stop because of a jam
            • When the machine doors are opened during normal operation
            • When a specified amount of FCU device log is stored in the FCU. If fax application is unavailable (e.g. not installed), the machine does not transfer the log.
            • When an error related to the operation panel occurs.


            System Maintenance

          • Device logs are not saved in the following conditions:
          • While erasing all memory
          • While data encryption equipment is installed
          • While changing the firmware configuration
          • Forced power OFF (accidentally disconnecting the outlet)
          • Engine device log while the machine is shutting down
          • When the power supply to the HDD is off because of energy saving (engine OFF mode/STR mode)
          • When one of the following SCs occurs: SC672, SC816, SC819, SC878, SC899, SC859, SC860, SC861, SC863, or SC864

          • The following logs are not saved:
          • Logs related to the energy saver mode (Engine-off, suspend-mode, or other cases) Network communication log
            Logs related to NRS IP-FAX log
            Access log for unauthorized users (guests)
          • HTTP session timeout log
          • Auto log-out log
          • IC card related log
          • Authorization for Fax


          • The default save destination is the HDD. Except when it cannot be saved to the HDD for some reason, there is no need to change from the HDD to an SD card.
          • If you want to change the save destination to an SD card, do the following.
            1. Set SP5-858-002 (Collect Machine Info: Save To) to ”1 (SD)”
            2. Execute SP5-858-003 (Collect Machine Info: Make Log Trace Dir) to make a folder for the log in the SD card.
            3. Turn the power switch OFF and ON.
          • It is recommended to use the SD card (8 GB) provided as a service part. The part number of the SD card that is registered as a service part is "B6455040".

            Security of the Operation Log
            The following operation logs related to security are not saved.
        • User ID
        • Password
        • IP address
        • Telephone number
        • Encryption key
        • Transition to SP mode
      2. RETRIEVING THE DEVICE LOGS VIA OPERATION PANEL​


        • Retrieve device logs to identify the date of occurrence of the problems and to find details of the problems
        • e.g.: At around 8:00 am on March 10, an engine stall occurred. The operation panel does not respond. Turn the main power supply off / on.
        • Analysis of the device log is effective for problems caused by the software. Analysis of the device log is not valid for the selection of defective parts or problems caused by hardware.
        System Maintenance

        Procedure for Retrieving the Device Log with SD Card
        1. Insert the SD card into the slot on the side of the operation panel or the service slot.

          • It is recommended to use the SD card (2 GBs* or 8 GBs**) provided as a service part. This is because the log data can be acquired much faster than when using commercially available SD cards.
          • Format the SD card by using SD Formatter from Panasonic before copying the logs: https://www.sdcard.org/downloads/formatter_3/ (free software)
          • Insert the SD card into the machine's service slot instead of the SD slot on the side of the operation panel.
            * The part number of the SD card with 2 GBs that is registered as a service part is "B6455030".
            ** The part number of the SD card with 8 GBs that is registered as a service part is "B6455040".
        2. Turn ON the main power.
        3. Enter SP mode.
        4. Specify the date that the problem occurred in SP5-858-101 (Start Date) by setting it to the year-month-day calendar format.
          • For example, if a problem occurred on February 1, 2015, the date should be set to "20150201", as shown above.
          • Be sure to confirm the date when the problem occurred before obtaining the logs.
        5. Specify the number of days to collect the logs in SP5-858-102 (Days of Tracing).
          • "2" is set by default, which is the minimum needed for investigating the problem.
          • A value of "1" to "180" can be set.
        6. Execute SP5-858-111 (Acquire All Info & Logs) to copy all of the log types to an SD card.
          It is possible to obtain the logs separately by the following SPs.

          SPCollectable Information and/or Logs

          SP5-858-111
          All of the information and logs that are collected by executing the SPs from SP5-858-121 to SP5-858-145, and SMC.
          SP5-858-121Configuration page
          SP5-858-122Font page
          SP5-858-123Print settings list
          SP5-858-124Print Error log
          SPCollectable Information and/or Logs

          SP5-858-131
          Fax information (whether the fax destinations are included or not depends on the setting of SP5-858-103.)
          SP5-858-141Controller log, engine log, operation panel log, FCU, and SMC.
          SP5-858-142Controller log
          SP5-858-143Engine log
          SP5-858-144Operation panel log
          SP5-858-145FCU log
          SP5-992-001SMC

        7. After executing the SP for copying the information and/or logs, a confirmation screen will appear. To proceed with obtaining the information and/or logs, tap "Execute"
          image


          • The approximate time it takes to transfer the debug log is as follows. Transfer time may be affected by the type or format of the SD card.
            Controller device log (GW device log): 2 - 20 minutes Engine device log: 2 minutes
            Operation panel device log: 2 - 20 minutes
            If the estimated time is not calculated due to an error, an error code will be displayed.

            Error CodeDescription
            -1Other.
            Error CodeDescription
            -2No SD card is inserted in the service slot or in the SD slot on the side of the operation panel. In this case, insert an SD card into either of the SD slots.
            -3The SD card is locked. In this case, unlock the SD card, as shown below.
            image

            [A]: Unlocked, : Locked





            System Maintenance


          [*]Wait for the information and/or logs to be copied to the SD card.

          image

          [*]After a message stating that the process has completed appears on the operation panel, confirm that the LED light next to the SD card slot is not flashing and then remove the SD card.
          [*]Make sure that the SD card access LED is off, then remove the SD card.


          • The process of obtaining logs fails in the following cases:
            • When the size of the logs to obtain exceeds the amount of space available on the SD card.
            • When the SD card is removed while the logs are being copied to it.
            • When the SD card is not formatted.
          • If ‘failed’ appears on the touch panel display, turn the power off, and then recover from step 1 again.

        [*]

        RETRIEVING THE DEVICE LOGS VIA WEB IMAGE MONITOR​




The device logs can be retrieved via the Web Image Monitor.

  1. Access the following URL and logon as an administrator:
    http://[IP address or host name]/web/entry/df/websys/direct/getSysInfo.cgi

    image
  2. Specify the date that the problem occurred and the number of days to download the logs. If the fax destinations need to be included in the fax information, set "On" as "Obtain Fax Destination(s) Information". Then click "Download".

    image


    • "3" is set by default for "Number of days, including date fault occurred, to obtain". However "2", which is the minimum needed for investigating the problems, is recommended for reducing the downloading time.
    • "Obtain Fax Destination(s) Information" is set to "Off" by default.
  3. The confirmation screen will appear and the information and/or logs will start downloading. To proceed to download the information and/or logs, wait for the open-or-save dialog to appear.
    image




    System Maintenance
    • To cancel downloading, click "Cancel".
    • To reconfigure some settings, click "Download again".
    • Operation panel when downloading the logs:

      image

  4. After a while, the open-or-save dialog will appear. Specify where to download and save the file.
    • The debug logs are saved with the following file names. These names are the same as the files downloaded with SD card.
The device logs are saved with the following file names.



Controller log (mmesg)/LogTrace/[the model number]/watching/[yyyymmdd_hhmmss]_[a unique value].gz
Engine device log
/LogTrace/[Machine Serial]/engine/[yyyymmdd_hhmmss].gz
Operation panel log
/LogTrace/[the model number]/opepanel/[yyyymmdd_hhmmss].tar.gz

SMC
/LogTrace/[the model number]/smc/[the model number]_[5992XXX]_[yyyymmdd]_[hhmmss].csv
Configuration page/LogTrace/[the model number]/gps/ConfigrationPage/ConfigrationPage_ [yyyymmdd_hhmmss].csv

Font page
  • /LogTrace/[the model number]/gps/FontPage/FontPage_PCL_[the page number]_[yyyymmdd_hhmmss].jpg
  • /LogTrace/[the model number]/gps/FontPage/FontPage_PDF_[the page number]_[yyyymmdd_hhmmss].jpg
  • /LogTrace/[the model number]/gps/FontPage/FontPage_PS_[the page number]_[yyyymmdd_hhmmss].jpg
Print settings list
  • /LogTrace/[the model number]/gps/PrintSettingList/PrintSettingList_RPGL_[yyyymmdd_hhmmss
  • /LogTrace/[the model number]/gps/PrintSettingList/PrintSettingList_RTIFF_[yyyymmdd_hhmmss
].txt
].csv
Error log/LogTrace/[the model number]/gps/ErrorLog/[yyyymmdd_hhmmss].csv
Fax information
/LogTrace/[the model number]/faxreport/[yyyymmdd_hhmmss].csv
FCU debug log/LogTrace/[Machine Serial]/fculog/[yyyymmdd_hhmmss].gz


System Maintenance



  1. SMC LIST CARD SAVE FUNCTION​

    1. OVERVIEW​


      SMC List Card Save
      The SMC List Card Save (SP Text Mode) function is used to save the SMC list as CSV files to the SD-card inserted into the operation panel SD-card slot.
      • Make sure to shut down and reboot the machine once before exporting the SMC sheet data. Otherwise, the latest settings may not be collected when the SMC is exported.
    2. PROCEDURE​

      1. Turn OFF the main power.
      2. Insert the SD card into the operation panel SD-card slot, and then turn OFF the main power.
      3. Enter SP mode.
      4. Select "System SP".

        image
      5. Select SP5-992-001 (SP Text Mode).
      6. Select a detail SP number shown below to save data on the SD card.
        SP5-992-xxx (SP Text Mode)

        Detail No.SMC Categories to Save
        001All (Data List)
        002SP (Mode Data List)
        003User Program
        004Logging Data
        Detail No.SMC Categories to Save
        005Diagnostic Report
        006Non-Default
        007NIB Summary
        008Capture Log
        021Copier User Program
        022Scanner SP
        023Scanner User Program
        024SDK/J Summary
        025SDK/J Application Info
        026Printer SP
        027Smart Operation Panel SP
        028Smart Operation Panel UP

      7. Press [EXECUTE].

        image
      8. Press [EXECUTE] again to start. Press [CANCEL] to cancel the saving.
        image


        System Maintenance

      9. "It is executing it" is shown on the screen while executing.
        image
      10. Wait for 2 to 3 minutes until "Completed" is shown.

        • The SMC list saving may take from 2 to 3 minutes to complete.
        • Press [CANCEL] to abort executing.
      11. Press [Exit] to exit from SP mode.
    3. FILE NAMES OF THE SAVED SMC LISTS​

      The SMC list data saved on the SD-card will be named automatically. The file naming rules are as follows.
      Example:

      image

      A:
      Machine serial number (fixed for each machine) B:
      SP number saved in this file.
      First four digits (5992) in this part are fixed. The other one or two digits are the detail SP number(s). In this case, it is one digit. Therefore, this file is of SP5-992-001 (All data list). See the upper SP table for the correspondence between SP detail numbers and the contents.
      C:
      File creation date
      Year/Month/Day ("Zero" will be omitted if each is one digit.)
      D:
      File creation time
      Hour/Minute/Second ("Zero" will be omitted if each is one digit.)
      E:
      File Extension CSV (Comma Separated Value)
      This part is fixed.

      • A folder named by the machine serial number will be created on the SD card when this function is executed.
      • This function can save the SMC list data only to an SD card inserted into the operation panel SD card slot.
    4. ERROR MESSAGES​

SMC List Card Save error message:

  • Failed:
    FACTOR: Read-only file system, No space left on device.
    If an error occurs, pressing "Exit" will cause the device to discard the job and return to the ready state.

    System Maintenance

    1. UP/SP DATA IMPORT/EXPORT​

      1. UP DATA IMPORT/EXPORT​


        Data that can be imported and exported
  • Copier / Document Server Features
  • Printer Features
  • Scanner Features
  • Facsimile Features
  • Browser Features
  • Extended Feature Settings
  • Program (Document Server)
  • Program (Copier)
  • Program (Scanner)
  • Web Image Monitor Setting
  • Web Service Settings
  • System Settings

    Data that cannot be imported or exported
  • Some System Settings *1 *2
    *1 The setting for the date, settings that require the device certificate, and settings that need to be adjusted for each machine (for example, image adjustment settings) cannot be imported or exported.
    *2 Settings only for executing functions and settings only for viewing cannot be imported or exported.
  • Extended Feature Settings
  • Address book
  • Programs (fax function)
  • Programs (printer function)
  • User stamp in Copier / Document Server Features
  • Settings that can be specified via telnet
  • @Remote-related data
  • Counters
  • EFI printer unit settings
  • Settings that can only be specified via Web Image Monitor or Web Service (for example, Bonjour, SSDP setting)
    Exporting Device Information
    This can be exported / imported by an administrator with all privileges.
    When exporting SP device information from the control panel, the data is saved on an SD card.
    1. Insert an SD card into the media slot on the side of the control panel.
    2. Log in from the control panel as an administrator with all privileges.
    3. Press [User Tools] icon > [Machine Features] > [System Settings].
    4. Press [Administrator Tools].
    5. Press [Device Setting Information: Export (Memry Strge Devc)].
      image
    6. Set the export conditions.

      image

      • Specify whether to [Include] or [Exclude] the "Device Unique Information". "Device Unique Information" includes the IP address, host name, fax number, etc.
      • Specify an encryption key.
    7. Press [Run Export].
    8. Press [OK].
    9. Press [Exit].
    10. Log out.

      • If data export fails, the details of the error can be viewed in the log.
      • When device Information is periodically imported, it is necessary to create the device setting information file with special software and store it on the web server.
    System Maintenance

    Importing Device Information
    This can be exported / imported by an administrator with all privileges. Import device information saved on an SD card.
    1. Insert an SD card into the media slot on the side of the control panel.
    2. Log in from the control panel as an administrator with all privileges.
    3. Press [User Tools] icon > [Machine Features] > [System Settings].
    4. Press [Administrator Tools].
    5. Press [Device Setting Information: Import (Memry Strge Devc)].
    6. Configure the import conditions.
      image
      • Press [Select] of the "Device Setting Info. File" to select the file(s) to import.
      • When inserting a file into a home screen, press [Select] for the Image for Home screen and select the file. You cannot use this setting when using the Smart Operation Panel.
      • Specify whether to [Include] or [Exclude] the "Device Unique Information". "Device Unique Information" includes the IP address, host name, fax number, etc.
      • Enter the encryption key that was specified when the file was exported.
    7. Press [Run Import].
    8. Press [OK].
    9. Press [Exit].
      The machine restarts.

      • If data export fails, the details of the error can be viewed in the log.
    1. SP DATA IMPORT/EXPORT​


      Data that can be imported and exported
  • System SP
  • Printer SP
  • Fax SP
  • Scanner SP
    Exporting Device Information
    When exporting SP device information from the control panel, the data is saved on an SD card.
    1. Insert an SD card into the media slot on the side of the control panel.
    2. Enter SP mode.
    3. Press SP5-749-001 (Import/Export: Export)
    4. Select "Target" SP settings (System/Printer/Fax/Scanner/Smart Operation Panel) to be exported.
    5. Select "Option" settings (Unique/Secret).

      ItemSpecificationNote
      UniqueUniqueUnique information that can be updated
      information of the#1. Items that are to be used to identify the
      machine ismachine.
      included in theExample: Network Information/ Host name /
      exported file ifInformation related to fax number /Mail address
      you selectassigned to the machine
      "Unique" setting.#2. Items for specifying the options equipped on
      the machine.
      Example: Lot number for developer
      Unique information that cannot be updated
      #1. Items that may cause a problem if imported
      Example: Serial number / Information related to
      @Remote
      #2. Items for managing the history of the machine
      Example: Time and date / Counter information /
      Installation date
      #3. Setting values for the Engine
      ItemSpecificationNote
      SecretSecretSecret information
      information is#1. Data that cannot be exported without being
      exported if youencrypted.
      select "Secret"(Exported data is encrypted.)
      setting.Example: Password / Encryption key / PIN code
      #2. Confidential information for the customer
      Example: User name / User ID / Department code /
      Mail address / Phone number
      #3. Personal information
      Example: Document name / Image data
      #4. Sensitive information for the customer
      Example: MAC address / Network parameters


      System Maintenance

      * The IP address is exported when both 'Unique' and 'Secret' are selected.
    6. Select "Crpt config" setting (Encryption).

      EncryptionSelect whether to encrypt or not when exporting.
      If you push the "Encryption" key, you can export secret information.
      If the encryption function is used, setting of an encryption key is required by direct input.
      • Type the arbitrary password using the soft keyboard
      • Can enter up to 32 characters
    7. Press [Execute].
    8. Press [OK].

      • If data export fails, the details of the error can be viewed in the log.
    9. Importing Device Information
    Import device information saved on an SD card.
    1. Insert an SD card into the media slot on the side of the control panel.
    2. Enter SP mode.
    3. Press SP5-749-101(Import/Export: Import)
    4. Select a unique setting.
    5. Press [Encryption Key], if the encryption key was created when the file was exported.
    6. Select an encryption setting.

      UniqueIf you want to apply the unique information to the target machine, select the "Unique" key.Refer to the above information.
      EncryptionIf an encrypted file is selected as the import file, this setting is required.

    7. Press [Execute].
    8. Press [OK].

      • If data export fails, the details of the error can be viewed in the log.
    System Maintenance

      1. POSSIBLE SOLUTIONS FOR IMPORT/EXPORT PROBLEMS​

    1. The access log file is created when export/import is executed. The file is stored in the same location as the exported device setting information file.
    If an error occurs, check the log's result code in the access log file first. Values other than 0 indicate that an error occurred.
    The result code will appear in the circled area illustrated below.
    • Example of a log file

      image


      If you cannot solve the problem or do not know how to solve it after checking the code, note down the error log entry, then contact your supervisor.

      Result CodeCauseSolutions
      2 (INVALID REQUEST)A file import was attempted between different models or machines with different device configurations.Import files exported from the same model with the same device configurations.
      4 (INVALID OUTPUT DIR)Failed to write the device information to the destination device.Check whether the destination device is operating normally.
      7( MODULE ERROR)An unexpected error occurred during import or export.Switch the power off and then back on, and then try the operation again. If the error persists, contact your supervisor.
      Result CodeCauseSolutions
      8 (DISK FULL)The available storage space on the external medium is insufficient.Execute the operation again after making sure there is enough storage space.
      9 (DEVICE ERROR)Failed to write or read the log file.Check whether the path to the folder for storing the file or the folder in which the file is stored is missing.
      10 (LOG ERROR)The hard disk is faulty.Contact your supervisor.
      20 (PART FAILED)Failed to import some settings.The reason for the failure is logged in "NgCode". Check the code.
      Reason for the Error (Ng-Name)
      The specified value exceeds the allowable range.
      The permission to edit the setting is missing.
      The setting does not exist in the system.
      The setting cannot be changed because of the system status or interlocking with other specified settings.
      The setting cannot be changed for some other reason.
      21 (INVALID FILE)Failed to import the file because it is in the wrong format in the external medium.Check whether the file format is correct. The import file should be a CSV file.
      22 (INVALID KEY)The encryption key is not valid.Use the correct encryption key.
      1. INVALID VALUE
      2. PERMISSION ERROR
      3. NOT EXIST
      4. INTERLOCK ERROR
      5. OTHER ERROR


      System Maintenance
      • When exporting device information from the control panel, the data can be saved only on an SD card.
      • The file format for exports is CSV.
      • CARD SAVE FUNCTION​

        1. OVERVIEW​


          Card Save:
  • The Card Save function is used to save print jobs received by the printer on an SD card with no print output. Card Save mode is toggled using printer Bit Switch #1 bit number 4. Card Save will remain enabled until the SD card becomes full, or until all file names have been used.
  • Captures are stored on the SD card in the folder /prt/cardsave. File names are assigned sequentially from PRT00000.prn to PRT99999.prn. An additional file PRT.CTL will be created. This file contains a list of all files created on the card by the card save function.
  • Previously stored files on the SD card can be overwritten or left intact. Card Save SD has "Add" and "New" menu items.
    • Card Save (Add): Appends files to the SD Card. Does not overwrite existing files. If the card becomes full or if all file names are used, an error will be displayed on the operation panel. Subsequent jobs will not be stored.
    • Card Save (New): Overwrites files in the card's /prt/cardsave directory.
      Limitation:
  • Card Save cannot be used with PJL Status Readback commands. PJL Status Readbacks will not work. In addition they will cause the Card Save to fail.

      1. PROCEDURE​

        1. Turn OFF the main power.
        2. Insert the SD card into slot 2 (lower), then turn ON the main power.
        3. Enter SP mode.
        4. Select the "Printer SP".
        5. Select SP-1001 "Bit Switch".

          image
        6. Select "Bit Switch 1 Settings" and use the numeric keypad to turn bit 4 ON and then press the "#" to register the change. The result should look like: 00010000. By doing this, Card Save option will appear in the "List/Test Print" menu.
          image



          System Maintenance

        7. Press "Exit" to exit SP Mode.
        8. Press the "User Tools" icon > "Machine Features".
        9. Select "Printer Features".

          image

          image
        10. Card Save (Add) and Card Save (New) should be displayed on the screen. Select Card Save (Add) or Card Save (New).

        11. Press "OK" and then return to Home screen.

          image
        12. Press the "Printer (Classic)" icon.

          image
        13. "Hex Dump Mode" is be displayed in the top left of the display panel.

          image


        14. Send a job to the printer. The Communicating light should start blinking.
        15. As soon as the printer receives the data, it will be stored on the SD card automatically with no print output.
          Nothing is displayed on the screen, indicating that a Card Save operation was successful.
        16. Press "Reset" to exit Card Save mode.

          image
        17. Change the Bit Switch Settings back to the default 00000000, then press the "#" in the numeric keypad to register the changes.
        18. Remove the SD card after the main power switch is turned OFF.
        System Maintenance

      2. ERROR MESSAGES​

    1. Card Save error messages:
  • Init error: A card save process (e.g. card detection, change to kernel mode) failed to initialize.
  • Card not found: Card cannot be detected in the slot.
  • No memory: Insufficient working memory to process the job.
  • Write error: Failed to write to the card.
  • Other error: An unknown error occurred.
    If an error occurs, pressing "OK" will cause the device to discard the job and return to the ready state.


    System Maintenance

    TROUBLESHOOTING​


    RE V IS ION H IST ORY
    PageDateAdded/ Updated/ New
    None


    Troubleshooting
    1. TROUBLESHOOTING​

      1. SELF-DIAGNOSTIC MODE​

        1. SC AUTOMATIC REBOOT​

          When an ordinary SC (pattern D) is generated, automatically reboot is performed. Automatic reboot or reboot by user operation can be set by SP5-875-001 (SC automatic reboot setting out) (default value: 0 "Automatic reboot").
          When a type D occurs, automatic reboot is done or the machine display asks the customer if it can reboot. However, when the SC occurs twice in a short time, the machine sends a report to the
          @Remote server without rebooting. This is because just rebooting may not be a good solution if an SC occurs twice.
          When an automatic reboot is performed, a confirmation screen is displayed after reboot. The confirmation screen can be cancelled by pressing the [OK] key (display is not cancelled only when the main power switch is switched OFF to ON).
          Screen display during reboot
          • Status display on the current screen
            • Post-processing ...... Post-processing during printing, etc.
            • Automatic reboot .... After operation end Post-processing
              image

              Until automatic reboot
              image
          • Reset key (Reboot key) Key to perform reboot
            # Cancel key is not displayed.
          • Turn on spanner LED (same as when an SC is generated).
            Operation during SC reboot
          • Timing of SC reboot
            When @Remote is enabled, and when a NRS alarm*1 is not generated, the corresponding SC is the object of an automatic reboot.
            *1 NRS alarm: Issued when an ordinary SC (type D) is generated twice while the total counter counts 10 times.
          • Time to automatic reboot
            Reboot is performed 30 seconds after an engine reboot is possible, after the end of post-processing during printing, etc.
            At that time, a reboot is performed even if the MFP is operating. The engine does not start process control when a reboot is possible.
          • Automatic reboot
            See the flowchart below.

            image



          • For the SC list of automatic reboot, refer to page 6-10 "List of Automatic Reboot Target SC".

            Troubleshooting
        2. CONTROLLER SELF-DIAGNOSIS OUTLINE​

          Controller self-diagnosis includes 3 types, i.e., "ordinary self-diagnosis", "detailed self-diagnosis", and "SC detection". "Ordinary self-diagnosis" is diagnosis performed for every power ON, and "detailed self-diagnosis" is diagnosis treated as part of the service tools. "SC detection" detects mechanical faults when power is switched on or when the machine is operating.
          Detailed self-diagnosis – Method
          1. After attaching the option "IEEE 1284 board" to the controller board, connect the provided conversion connector.
          2. Set a loop back connector in the reference Centronics I/F.
          3. Press the main power supply switch while simultaneously pressing the "#" and "./* key. The display changes to the following screen, and self-diagnosis starts.
            image
          4. After the end of detailed self-diagnosis, a "Self-diagnosis results report" is automatically printed.
            • If a Centronics loopback connector is not fitted, a Centronics diagnosis error (SC 835) is generated.
        3. CONTROLLER SELF-DIAGNOSIS FLOWCHART​


          image

          Troubleshooting


          image

          image

          image



          Troubleshooting

        4. HDD-RELATED MESSAGE​

          When an error occurs to the HDD, the HDD abnormality message appears on the operation panel and the screen for formatting is displayed. Also when replacing the HDD, a message "Hard Disk is replaced." appears on the operation panel and the screen for formatting is displayed.
          Refer to the table shown below for the conditions of the message display.

          Even when replacing the controller board, a banner "Hard Disk is replaced." appears. It is because the machine recognizes HDD has been replaced when the controller board that does not hold the HDD identification information is attached.
          Message list


          Message
          Display TypeNormal/ AbnormalError Condition/ Major Cause/ Solution

          SC870

          banner

          abnormal
          The HDD cannot be accessed at power-on.
          NVRAM defective
          Turn the main power off/on to initialize the machine.
          *When replacing the NVRAM, if possible, back up the address book before replacing the NVRAM and restore it after replacing the NVRAM.

          Message
          Display TypeNormal/ AbnormalError Condition/ Major Cause/ Solution

          Hard Disk will be formatted due to problem with Hard Disk.

          pop-up formatting button

          abnormal
          Management file on the HDD can not be read. Or the file system can not be mounted.
          HDD defective
          Replace the HDD.

          Problem with the Encryption Key for Hard Disk. Format Hard Disk.

          pop-up formatting button

          abnormal
          The encryption key for the HDD is abnormal.
          HDD defective
          Replace the HDD.

          Hard Disk is replaced. Format Hard Disk.

          pop-up formatting button

          normal
          A new HDD is attached.
          A new HDD attached
          Push the formatting button.

          Hard Disk is replaced.

          banner

          abnormal
          The HDD is replaced (Data can be read).
          Turn the main power off/on.
          Formatting Hard Disk... Please wait, also make sure the main power switch is not turned off.
          pop-up

          abnormal
          Pushing the formatting button.
          Formatting the HDD
          -

          Hard Disk is formatted. Turn main power switch off then on.

          pop-up

          abnormal
          Formatting the HDD is finished.
          Formatting the HDD
          Turn the main power off/on.
          • Controller board replaced
          • After starting the machine without an HDD, a new HDD is attached to the machine and then restart the machine.
          Troubleshooting
      2. SERVICE CALL CONDITIONS​

        1. SUMMARY​

          The ‘SC Table’ section shows the SC codes for controller errors and other errors. The latter are put into four types. The type is determined by their reset procedures. The table shows the classification of the SC codes.

          TypeDisplayHow to reset

          A
          The SC is immediately displayed on the operation panel when SC occurs.
          The error involves the fusing unit. The machine operation is disabled. The user cannot reset the error.

          Reset the SC (set
          SP5-810-1) and then cycle the main power off and on.

          B
          When a function is selected, the SC is displayed on the operation panel.
          The machine cannot be used (down-time mitigation).

          Turn the operation switch off and on.

          C
          No display on the operation panel. The machine operates as usual.Only the SC history is updated.

          D
          The SC is displayed on the operation panel.
          The machine cannot be used (machine-error SC).
          Turn the main n power switch off and on.
          • When canceling a fusing unit SC, (SC544-00/ SC554-00/ SC564-00/ SC574-00), perform part replacement in accordance with the above procedure.
          • When an ordinary SC (type D) is generated, an automatic reboot is performed. When an event is reported by the customer support system, even in the event of an ordinary SC, reboot is not performed. During automatic reboot, a confirmation screen is displayed after the reboot.
          • When automatic reboot occurs twice continuously, an SC is displayed without rebooting, and logging count is performed. Also, when an SMC print is output, an * mark is added alongside the SC number for clarity.
          • Automatic reboot can be enabled or disabled with SP5-875-001 (SC automatic reboot setting) (default value: ON).
            SP descriptions
  • SP5-875-001 (SC automatic reboot: Reboot Setting)
Enables or disables the automatic reboot function when an SC error occurs.

0: The machine reboots automatically when the machine issues an SC error and logs the SC error code. If the same SC occurs again, the machine does not reboot.

1: The machine does not reboot when an SC error occurs. The reboot is not executed for the pattern A or C.



SC Logging

When an SC is generated, the "total count value when the SC is generated" and the "SC code" are logged. However, if the total count value during the SC is the same as last time, logging is not performed.

Logged data can be checked by outputting an administrative report (SMC print). The SC history is logged up to the last 10 entries, and if there are more than 10 entries, data are progressively deleted starting from the oldest.

  1. LIST OF AUTOMATIC REBOOT TARGET SC​



Engine SC

Automatic reboot target SC is as follows. For details of Automatic reboot, refer to page 6-1 "SC Automatic Reboot".



SC codeName
101-01Lamp Error (Scanning)
101-02Lamp Error (LED illumination adjustment)
102-00LED Illumination Adjustment Error
120-00Scanner Home Position Error 1
121-00Scanner Home Position Error 2
141-00Black level detection error
142-00White level detection error
144-00SBU Communication Error
151-00Black Level Error: Side 2
SC codeName
152-00White Level Error: Side 2
154-00Scanner Communication Error: Side 2
161-02IPU error (Lsync Error: Side 2)
161-20IPU error (DRAM initialization failure)
202-00Polygon Motor: ON Timeout Error
203-00Polygon Motor: OFF Timeout Error
204-00Polygon Motor: XSCRDY Signal Error
220-01Leading Edge: LD1 synchronization detection error: Bk
220-04Leading Edge: LD1 synchronization detection error: Ye
230-01FGATE ON error: Bk
230-02FGATE ON error: Cy
230-03FGATE ON error: Ma
230-04FGATE ON error: Ye
231-01FGATE OFF error: Bk
231-02FGATE OFF error: Cy
231-03FGATE OFF error: Ma
231-04FGATE OFF error: Ye
240-01LD error: Bk
240-02LD error: Cy
240-03LD error: Ma
240-04LD error: Ye
272-01LD driver communication error: Bk
272-02LD driver communication error: Cy
272-03LD driver communication error: Ma
272-04LD driver communication error: Ye
Troubleshooting





SC codeName
272-10LD driver communication error: Other
312-01Charge Roller HVP_CB Output Error (K)
312-02Charge Roller HVP_CB Output Error (C)
312-03Charge Roller HVP_CB Output Error (M)
312-04Charge Roller HVP_CB Output Error (Y)
324-05Development motor: CMY: Lock
360-01TD sensor adjustment error (K)
360-02TD sensor adjustment error (C)
360-03TD sensor adjustment error (M)
360-04TD sensor adjustment error (Y)
396-05Drum motor (CMY) Lock
441-00Drum transfer motor: Lock
442-00ITB Lift Error
452-00Paper transfer contact motor error
491-00High voltage power source: charge/development: output error
531-01Development Intake Fan/Right Lock
531-03Drive Cooling Fan Lock
533-03PSU Cooling Fan Lock
533-04Controller Box Cooling Fan Lock
534-01Main Exhaust Fan Lock
534-02Toner Supply Cooling Fan Lock
534-03Ozone Exhaust Fan Lock
535-00Paper Exit Cooling Fan Lock
540-00Fusing Motor: Lock
542-05Thermopile (Center) does not reload (Low Power)
SC codeName
542-06Thermopile (Center) does not reload (Low Power)
545-05Fusing Central Lamp Continuously Heat (Low Power)
547-01Zero cross error (relay-contact soldering)
547-02Zero cross error (relay contact error)
547-03Zero cross error (low-frequency error)
552-05Thermopile (Center) Does Not Reload (Low Power)
552-06Thermopile (Center) Does Not Reload (Low Power)
561-05Pressure Roller Thermistor (Center) Disconnection (Low Power)
562-05Pressure Roller Thermistor (Center) Does Not Reload (Low Power)
569-00Paper Exit/ Pressure Release Motor Error Detection
571-05Pressure Roller Thermistor (Edge) Disconnection
572-05Pressure Roller Thermistor (Edge) Does Not Reload ( Low Power)
581-05Pressure Roller Thermistor (Full-Bleed Edge) Disconnection (Low Power)
582-05Pressure Roller Thermistor (Full-Bleed Edge) Does Not Reload (Low Power)
620-01ADF Communication error 1
620-02ADF Communication error 2
620-03ADF Communication error 3
621-00Finisher communication error
622-01Paper bank 1 communication error for Paper Feed Unit PB3150 (D694)
622-11Paper bank 1 communication error for Paper Feed Unit PB3220/PB3210 (D787)
663-01Reset Detection: Imaging IOB: Software hangup occurs
663-02Reset Detection: Imaging IOB: Power ON reset occurs
663-03Reset Detection: Imaging IOB: Software reset occurs
Troubleshooting





SC codeName
663-11Reset Detection: Paper Transport IOB: Software hangup occurs
663-12Reset Detection: Paper Transport IOB: Power ON reset occurs
663-13Reset Detection: Paper Transport IOB: Software reset occurs
664-01VODKA1 (Paper Transport Vodka) access permission error to VODKA SRAM
669-01EEPROM OPEN: ID error
669-02EEPROM OPEN: Channel error
669-03EEPROM OPEN: Device error
669-04EEPROM OPEN: Communication abort error
669-05EEPROM OPEN: Communication timeout error
669-06EEPROM OPEN: Operation stopped error
669-07EEPROM OPEN: Buffer full
669-08EEPROM OPEN: No error code
669-09EEPROM CLOSE: ID error
669-10EEPROM CLOSE: No error code
669-11EEPROM Data write: ID error
669-12EEPROM Data write: Channel error
669-13EEPROM Data write: Device error
669-14EEPROM Data write: Communication abort error
669-15EEPROM Data write: Communication timeout error
669-16EEPROM Data write: Operation stopped error
669-17EEPROM Data write: Buffer full
669-18EEPROM Data write: No error code
669-19EEPROM Data read: ID error
669-20EEPROM Data read: Channel error
SC codeName
669-21EEPROM Data read: Device error
669-22EEPROM Data read: Communication abort error
669-23EEPROM Data read: Communication timeout error
669-24EEPROM Data read: Operation stopped error
669-25EEPROM Data read: Buffer full
669-26EEPROM Data read: No error code
669-36Verification error
669-37Error Detection
681-01Toner bottle: IDChip Communication error: Invalid device ID :K
681-02Toner bottle: IDChip Communication error: Invalid device ID :M
681-03Toner bottle: IDChip Communication error: Invalid device ID :C
681-04Toner bottle: IDChip Communication error: Invalid device ID :Y
681-06Toner bottle: IDChip Communication error: Channel error :K
681-07Toner bottle: IDChip Communication error: Channel error :M
681-08Toner bottle: IDChip Communication error: Channel error :C
681-09Toner bottle: IDChip Communication error: Channel error :Y
681-11Toner bottle: IDChip Communication error: Device Error :K
681-12Toner bottle: IDChip Communication error: Device Error :M
681-13Toner bottle: IDChip Communication error: Device Error :C
681-14Toner bottle: IDChip Communication error: Device Error :Y
681-16Toner bottle: IDChip Communication error: Communication error (interrupted) :K
681-17Toner bottle: IDChip Communication error: Communication error (interrupted) :M
681-18Toner bottle: IDChip Communication error: Communication error (interrupted) :C
Troubleshooting





SC codeName
681-19Toner bottle: IDChip Communication error: Communication error (interrupted) :Y
681-21Toner bottle: IDChip Communication error: Communication timeout :K
681-22Toner bottle: IDChip Communication error: Communication timeout :M
681-23Toner bottle: IDChip Communication error: Communication timeout :C
681-24Toner bottle: IDChip Communication error: Communication timeout :Y
681-26Toner bottle: IDChip Communication error: Device stops (logically) :K
681-27Toner bottle: IDChip Communication error: Device stops (logically) :M
681-28Toner bottle: IDChip Communication error: Device stops (logically) :C
681-29Toner bottle: IDChip Communication error: Device stops (logically) :Y
681-31Toner bottle: IDChip Communication error: Full of buffer (request) :K
681-32Toner bottle: IDChip Communication error: Full of buffer (request) :M
681-33Toner bottle: IDChip Communication error: Full of buffer (request) :C
681-34Toner bottle: IDChip Communication error: Full of buffer (request) :Y
681-36Toner bottle: IDChip Communication error: Verification error:K
681-37Toner bottle: IDChip Communication error: Verification error:M
681-38Toner bottle: IDChip Communication error: Verification error:C
681-39Toner bottle: IDChip Communication error: Verification error:Y
682-01TD sensor communication error: Invalid device ID :K
682-02TD sensor communication error: Invalid device ID :M
682-03TD sensor communication error: Invalid device ID :C
682-04TD sensor communication error: Invalid device ID :Y
682-06TD sensor communication error: Channel error :K
682-07TD sensor communication error: Channel error :M
682-08TD sensor communication error: Channel error :C
SC codeName
682-09TD sensor communication error: Channel error :Y
682-11TD sensor communication error: Device Error :K
682-12TD sensor communication error: Device Error :M
682-13TD sensor communication error: Device Error :C
682-14TD sensor communication error: Device Error :Y
682-16TD sensor communication error: Communication error (interrupted) :K
682-17TD sensor communication error: Communication error (interrupted) :M
682-18TD sensor communication error: Communication error (interrupted) :C
682-19TD sensor communication error: Communication error (interrupted) :Y
682-21TD sensor communication error: Communication timeout :K
682-22TD sensor communication error: Communication timeout :M
682-23TD sensor communication error: Communication timeout :C
682-24TD sensor communication error: Communication timeout :Y
682-26TD sensor communication error: Device stops (logically) :K
682-27TD sensor communication error: Device stops (logically) :M
682-28TD sensor communication error: Device stops (logically) :C
682-29TD sensor communication error: Device stops (logically) :Y
682-31TD sensor communication error: Full of buffer (request) :K
682-32TD sensor communication error: Full of buffer (request) :M
682-33TD sensor communication error: Full of buffer (request) :C
682-34TD sensor communication error: Full of buffer (request) :Y
682-36TD sensor communication error: Verification error:K
682-37TD sensor communication error: Verification error:M
682-38TD sensor communication error: Verification error:C
682-39TD sensor communication error: Verification error:Y
Troubleshooting





SC codeName
687-00PER Not Received Error
700-01SPDF: Base Plate Lift Motor Error
700-02SPDF: Original Pick-up Error
700-04SPDF: Paper Feed Motor Error
700-05SPDF: Pullout Motor Error
700-06SPDF: Intermediate Motor Error
700-07SPDF: Scanning Motor Error
700-09SPDF: Paper Exit Motor Error
701-03SPDF: Paper Feed Motor Driver Error
701-08SPDF: Paper Exit Motor Driver Error
702-01ARDF: Protection Device Intercept Error 1
702-02ARDF: Protection Device Intercept Error 2
702-03ARDF: Protection Device Intercept Error 3
702-04SPDF: Protection Device Intercept Error 4
702-05SPDF: Protection Device Intercept Error 5
780-01Bank 1 (Upper optional paper tray) Protection Device Intercept Error
781-01Bank 2 (Lower optional paper tray) Protection Device Intercept Error
791-00No bridge unit when finisher is present
995-01CPM setting error 1
995-02CPM setting error 2
995-03CPM setting error 3
995-04CPM setting error 4


Troubleshooting



Controller SC

Automatic reboot target SC is as follows. For details of Automatic reboot, refer to page 6-1 "SC Automatic Reboot".



SC codeName
632-00Counter device error 1
633-00Counter device error 2
634-00Counter device error 3
635-00Counter device error 4
636-01IC Card Error (Expanded authentication module error)
636-02IC Card Error (Version error)
637-01Tracking Information Notification Error (Tracking application error)
637-02Tracking Information Notification Error (Management server error)
641-00Communication error between BCU and Controller board
641-01Communication error between BCU and Controller board: Timout
641-02Communication error between BCU and Controller board: retry over
641-03Communication error between BCU and Controller board: download error
641-04Communication error between BCU and Controller board: UART error
670-01Engine does not start up during the staring up
670-02Engine does not start up after the staring up
670-03IPU power does not start up
670-04Communication is not linked up
816-00Energy save I/O subsystem error
816-01Subsystem error
816-02Sysarch (LPUX_GET_PORT_INFO) error
816-03Transition to STR was denied.
SC codeName
816-04Interrupt in kernel communication driver
816-05Preparation for transition to STR failed.
816-07Sysarch (LPUX_GET_PORT_INFO) error
816-08Sysarch (LPUX_ENGINE_TIMERCTRL) error
816-09Sysarch (LPUX_RETURN_FACTOR_STR) error
816-10 to 12Sysarch (LPUX_GET_PORT_INFO) error
816-13open() error
816-14Memory address error
816-15 to 18open() error
816-19Double open() error
816-20open() error
816-22Parameter error
816-23read() error
816-24read() error
816-25write () error
816-26write() communication retry error
816-27write() communication retry error
816-28write() communication retry error
816-29read() communication retry error
816-30read() communication retry error
816-35read() error
816-36 to 94Subsystem error
818-00Watchdog timer error
821-00Self-diagnostics error: ASIC
823-00Self-diagnostics error: NIC
 
Top