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Service Call 312-396


6.5 SERVICE CALL 312-396


6.5.1 SC300 (ENGINE: CHARGE, DEVELOPMENT)


SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC312-01

D

Charge Roller HVP_CB Output Error (K)

SC312-02

D

Charge Roller HVP_CB Output Error (C)

SC312-03

D

Charge Roller HVP_CB Output Error (M)

SC312-04

D

Charge Roller HVP_CB Output Error (Y)



Charging AC is set to ON at the standard speed, and the FB voltage of the charging AC of each color is monitored for 200 ms at 20ms intervals (10 times) after 80ms of charge AC_ON, and below 0.3V is detected continuously for 200ms (10 times), the SC of the corresponding color lights up, and machine operation is suspended.

High voltage harness defective or shorted.

PCU setting fault or damage

HVP_CB fault

Connector disconnected

Harness broken

Troubleshooting

Troubleshooting

Troubleshooting

Service Call 312-396


SC No.

Type

Error Name/Error Condition/Major Cause/Solution

Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

1. Check the PCU for the following points and recover or replace the PCU if there are any defects.

Checking contaminants on the Charge Roller terminal [A]

Checking damage or deformation of the Charge Roller terminal [A]

Checking continuity to the Charge Roller terminal core bar [B]


image

2. Check if all connectors related to PCDU are connected securely. Replace the connectors if they are disconnected, or loose.

3. Recover or replace the parts of the main machine if there are any defects after checking the following points.

Checking contaminants on the charged power supplying plate [C]

Checking damage or deformation of the charged power supplying plate [C]

Checking continuity between the Charge Roller terminal core bar and the HVP (CB)

image

4. Replace the HVP (CB).

5. If SC occurs again, replace the BCU.

Service Call 312-396



SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC324-01

D

Development motor: Bk: Lock

Motor status is observed at 100ms intervals during motor ON, and the unlock status is detected at least 20 times

Motor defective

Connector disconnected

Harness broken

IOB defective

Development unit torque increased

Replace the motor

Reconnect the connector

Replace the harness

Replace the Imaging IOB.

Replace the development unit



SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC324-05

D

Development motor: CMY: Lock

Motor status is observed at 100ms intervals during motor ON, and the unlock status is detected at least 20 times.

Motor defective

Connector disconnected

Harness broken

IOB defective

Development unit torque increased

Replace the motor

Reconnect the connector

Replace the harness

Replace the Imaging IOB.

Replace the development unit

Troubleshooting

Troubleshooting

Troubleshooting

Service Call 312-396



SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC360-01

D

TD sensor adjustment error (K)

SC360-02

D

TD sensor adjustment error (C)

SC360-03

D

TD sensor adjustment error (M)

SC360-04

D

TD sensor adjustment error (Y)



1. Mu count is higher than the threshold which detects no developer.

2. Mu count is lower than the upper/lower target thresholds three consecutive times.

TD sensor defective

Loose connection

Harness broken

Developer toner density differs from initial developer



Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

1. Check if all connectors related to TD sensor are connected securely. Replace the connectors if they are disconnected, or loose.

2. Check the Development Unit for the following points and recover or replace it if there are any defects.

Gear came off

PCDU seal was not removed

Not initial developer

3. Check the TD sensor and recover or replace it if there are any defects.

4. Check the harness for TD sensor. Replace the harness if it is disconnected, or damaged.

5. Replace the BCU if the SC cannot be recovered even after executing steps 1 to 4.

Service Call 312-396



SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC361-01

D

TD sensor output error: Upper Limit (K)

SC361-02

D

TD sensor output error: Upper Limit (C)

SC361-03

D

TD sensor output error: Upper Limit (M)

SC361-04

D

TD sensor output error: Upper Limit (Y)



TD sensor output: Vt (SP3-210-001 to 004) > output upper limit error threshold (SP3-211-002) continuously exceeded the upper limit occurrence threshold value (SP3-211-003).

TD sensor connector dropout (connection fault)

Troubleshooting

Troubleshooting

Troubleshooting

Service Call 312-396


SC No.

Type

Error Name/Error Condition/Major Cause/Solution



Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

1. Check if all connectors related to TD sensor are connected securely. Replace the connectors if they are disconnected, or loose.

2. Check the Development Unit for the following points and recover or replace it if there are any defects.

Gear comes off

Development unit is not installed correctly

3. Check the TD sensor and recover or replace it if there are any defects.

4. Check the values of SP3-030-061 to 064 (Init TD

Sensor :Exe Initial mu count). If they are initial, perform the TD sensor adjustment (SP3-030-001 to 006).

5. Check the Toner Supply Unit and recover or replace it if there are any defects. (When the image density is excessively low, the supply unit may have a possibility of abnormality)

Toner bottle is empty

Toner bottle drive error

Clogging in the supplying path

6. Check the harness for TD sensor. Replace the harness if it is disconnected, or damaged.

7. Replace the BCU if the SC cannot be recovered even after executing steps 1 to 6.

Recovery Confirmation Procedure

1. Turn ON the main power, and then print a sheet.

2. Execute SP3-320-***(TD.Sens:Vt :Disp: Current: CMYK) to check the output value of the TD sensor.

3. Execute SP3-211-004 (Vt Limits Err :Disp Lower Threshold) to check the lower limit value.

Abnormal if the TD sensor output value is lower than the lower limit value

Normal if the TD sensor output value is equal to or larger than the lower limit value

Service Call 312-396


SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC362-01

D

TD sensor output error: Lower limit (K)

SC362-02

D

TD sensor output error: Lower limit (C)

SC362-03

D

TD sensor output error: Lower limit (M)

SC362-04

D

TD sensor output error: Lower limit (Y)



TD sensor output: Vt (SP3-210-001 to 004) < output lower limit error threshold (SP3-211-004) is continuously below the lower limit occurrence threshold value (SP3-211-005)

TD sensor connector missing/dropout

Troubleshooting

Troubleshooting

Troubleshooting

Service Call 312-396


SC No.

Type

Error Name/Error Condition/Major Cause/Solution



Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

1. Check if all connectors related to TD sensor are connected securely. Replace the connectors if they are disconnected, or loose.

2. Check the Development Unit for the following points and recover or replace it if there are any defects.

Gear comes off

Development unit is not installed correctly

3. Check the TD sensor and recover or replace it if there are any defects.

4. Check the values of SP3-030-061 to 064 (Init TD

Sensor :Exe Initial mu count). If they are initial, perform the TD sensor adjustment (SP3-030-001 to 006).

5. Check the Toner Supply Unit and recover or replace it if there are any defects.

Toner bottle driving error (left rotating)

6. Check the harness for TD sensor. Replace the harness if it is disconnected, or damaged.

7. Replace the BCU if the SC cannot be recovered even after executing steps 1 to 6.

Recovery Confirmation Procedure

1. Turn ON the main power, and then print a sheet.

2. Execute SP3-320-***(TD.Sens:Vt :Disp: Current: CMYK) to check the output value of the TD sensor.

3. Execute SP3-211-004 (Vt Limits Err :Disp Lower Threshold) to check the lower limit value.

Abnormal if the TD sensor output value is lower than the lower limit value

Normal if the TD sensor output value is equal to or larger than the lower limit value

Service Call 312-396



SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC370-01

D

TM (ID) sensor calibration error (F)

SC370-02

D

TM (ID) sensor calibration error (C)

SC370-03

D

TM (ID) sensor calibration error (R)



Regular reflection optical output voltage of the Front or Center or Rear TM (ID) sensor: Vsg_reg cannot be adjusted to within target range.

Upper limit (SP3-320-013: initial value 4.5V) Lower limit (SP3-320-014: initial value 3.5V)

For details about cause and solution, refer to page 6-222 "When SC370 (TM (ID) Sensor Calibration Error) Is Displayed".



SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC396-05

D

Drum motor (CMY) Lock

Motor status is observed at 100ms intervals during motor ON, and the unlock status is detected at least 20 times

Motor defective

Connector disconnected

Harness broken

IOB defective

Unit torque increased.

Replace the motor

Reconnect the connector

Replace the harness

Replace the Imaging IOB.

Replace the PCDU