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Preventive Maintenance


Preventive Maintenance

Preventive Maintenance

Preventive Maintenance

2. PREVENTIVE MAINTENANCE


2.1 PREVENTIVE MAINTENANCE


2.1.1 PREVENTIVE MAINTENANCE ITEMS


Yield Parts:

Some of the parts mentioned in these tables have a target yield. However, the total copy/print volume made by the machine will not reach the target yield within the machine's targeted lifetime if the machine is used under the target usage conditions (ACV, color ratio, P/J, and C/O). So, these parts are categorized not as PM parts but as yield parts (EM parts).

Chart: A4 (LT)/5% image coverage ratio Mode: 2 copies/original (prints/job) Color ratio: 20%

Environment: Normal temperature and humidity

Yield may change depending on circumstances and print conditions. Symbol keys: C: Clean, R: Replace, L: Lubricant, I: Inspect


Mainframe

The PM count for the following items is based on sheets of copy paper:



Item

PM

Parts


Cycle


EM


Remarks

Scanner


Exposure glass


-


C 300K


C

Clean with a cleaning cloth.

Do not clean with alcohol. Doing so may leave a whitish trace that affects image scanning.


Sheet-through exposure glass


-


C 300K


C

Clean with a cleaning cloth.

Do not clean with alcohol. Doing so may leave a whitish trace that affects image scanning.

PCDU

Preventive Maintenance



Item

PM

Parts


Cycle


EM


Remarks


PCU(K)



image

R 60K


-



PCU(C,M,Y)


-

R 48K


-



Development unit (K)



image

R 180K


-


PM parts: only for MP C2504

Development unit (C,M,Y)


-

R 120K


-



Waste toner bottle


image


R 100K


-

Target yield (number of sheets) is only a guide and it is possible to collect up to 1,200,000 mg of waste toner. Full detection is a mechanical detection by a feeler. Replace when waste toner bottle full is detected.

Transfer

Image transfer cleaning unit


-

R 240K


-



Image transfer belt unit


-

R 240K


-



Paper transfer roller unit


-

R 240K


-


Fusing


Fusing sleeve belt unit


-

R 240K


-


Fusing entrance guide plate


-


-


C


Remove toner deposits

Fusing exit guide plate

-

-

C

Remove toner deposits

Stripper plate

-

-

C

Remove toner deposits

Preventive Maintenance

Preventive Maintenance

Preventive Maintenance

Preventive Maintenance



Item

PM

Parts


Cycle


EM


Remarks


Pressure roller


-

R 240K


-



Bearing: Pressure roller


-

R/L 240K


-

Lubricate with FLUTORIBO MG GREASE: 100G


Thermopile


-

C 400K


C


Dry cloth

Pressure roller gears

-

-

R

Replace if worn out

Idler gear

-

-

R

Replace if worn out

Fusing exit roller

-

-

C

Damp cloth

Miscellaneous


Ozone filter/Dust filter


-

R 300K


-


Dust shield glass

-

-

C

Damp cloth


TM/ID sensor


-


-


C

Damp cloth

Do not use a dry cloth that can cause static electricity.

Paper feed

Registration roller

-

-

C

Damp cloth


Registration sensor


-


-


C

Remove toner and paper dust, Dry cloth

Paper dust collection unit


-


-


C


Remove toner and paper dust

Transport roller

-

-

C

Damp cloth


Transport sensor


-


-


C

Remove toner and paper dust, Dry cloth


Feed roller


-


-


C

Remove toner and paper dust, Dry cloth

Preventive Maintenance



Item

PM

Parts


Cycle


EM


Remarks


Separation roller


-


-


C

Remove toner and paper dust, Dry cloth


Pick-up roller


-


-


C

Remove toner and paper dust, Dry cloth

Duplex/Bypass/Exit


Duplex entrance sensor


-


-


C

Remove toner and paper dust, Dry cloth


Duplex exit sensor


-


-


C

Remove toner and paper dust, Dry cloth

Duplex transport roller

-

-

C

Damp cloth

Duplex exit roller

-

-

C

Damp cloth

Duplex entrance roller1, 2


-


-


C


Damp cloth

Bypass paper feed roller

-

-

C

Damp cloth

Bypass separation roller

-

-

C

Damp cloth

Bypass pick-up roller

-

-

C

Damp cloth

Bypass transport roller

-

-

C

Damp cloth

Reverse roller

-

-

C

Damp cloth


Reverse sensor


-


-


C

Remove toner and paper dust, Dry cloth

Paper exit roller

-

-

C

Damp cloth


Paper exit sensor


-


-


C

Remove toner and paper dust, Dry cloth

 

MainframeARDF DF3090SPDF DF3100Paper Feed Unit PB3220/PB32101 Bin Tray BN3110Bridge Unit BU3070Internal Shift Tray SH3070Side Tray Type M3Booklet Finisher SR3220/Punch Unit PU3050Internal Finisher SR3130Internal Finisher SR3180