D129/D130 SERVICE MANUAL

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D129/D130 SERVICE MANUAL LEGEND & DOCUMENTATION HISTORY TABLE OF CONTENTS Read This First Safety Notices Conventions in this Manual PRODUCT INFORMATION SPECIFICATIONS MACHINE CONFIGURATION GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS OVERVIEW INSTALLATION INSTALLATION REQUIREMENTS INSTALLATION FLOW CHART MAIN MACHINE INSTALLATION PAPER FEED UNIT INSTALLATION (D580)2000-SHEET LCT INSTALLATION (D581)1200-SHEET LCT INSTALLATION (D631)ARDF INSTALLATION (D630)1-BIN TRAY UNIT INSTALLATION (D632)BRIDGE UNIT INSTALLATION (D634)3000/2000-SHEET (BOOKLET) FINISHER (D636/D637)PUNCH UNIT INSTALLATION (D570)PLATEN COVER (D593)1000-SHEET FINISHER (D588)SIDE TRAY (D635)INTERNAL SHIFT TRAY (D633)KEY COUNTER INSTALLATION KEY COUNTER INTERFACE UNIT INSTALLATION TRAY HEATER TRAY HEATER (OPTIONAL PAPER FEED UNIT)HDD INSTALLATION (D640-11)COPY DATA SECURITY UNIT (B829)BROWSER UNIT TYPE I CARD READER BRACKET TYPE C3352 (D593)FAX CONNECTION UNIT TYPE A (D629-31) REMOTE FAX PREVENTIVE MAINTENANCE PM TABLES REPLACEMENT AND ADJUSTMENT GENERAL CAUTIONS SPECIAL TOOLS AND LUBRICANTS EXTERIOR COVERS SCANNER LASER UNIT PCDU DEVELOPMENT TRANSFER PAPER FEED FUSING PAPER EXIT DUPLEX BY-PASS DRIVE AREA ELECTRICAL COMPONENTS COPY ADJUSTMENTS: PRINTING/SCANNING SERVICE TABLES SERVICE PROGRAM MODE SERVICE PROGRAM MODE TABLES MAIN SP TABLES-1 MAIN SP TABLES-2 MAIN SP TABLES-3 MAIN SP TABLES-4 MAIN SP TABLES-5 MAIN SP TABLES-6 MAIN SP TABLES-7 MAIN SP TABLES-8 MAIN SP TABLES-9 UPDATING THE FIRMWARE UPLOADING/DOWNLOADING NVRAM DATA SELF-DIAGNOSTIC MODE USING THE DEBUG LOG TROUBLESHOOTING SERVICE CALL CONDITIONS ELECTRICAL COMPONENT DEFECTS BLOWN FUSE CONDITIONS FUSES D129/D130 SERVICE MANUAL APPENDICES TABLE OF CONTENTS APPENDIX: GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS OPTIONAL EQUIPMENT APPENDIX: PM TABLES PM TABLES APPENDIX: SERVICE PROGRAM MODE TABLES SYSTEM SP TABLE-1 SYSTEM SP TABLES-2 SYSTEM SP TABLE-3 SYSTEM SP TABLES-4 SYSTEM SP TABLES-5 SYSTEM SP TABLES-6 SYSTEM SP TABLES-7 SYSTEM SP TABLES-8 INPUT CHECK OUTPUT CHECK PRINTER SERVICE TABLES SCANNER SERVICE TABLE DETAILED DESCRIPTION OF SP5-749 SR790(B408)/SR3090(D588) 1000-SHEET FINISHER TABLE OF CONTENTS REPLACEMENT AND ADJUSTMENT MAIN PCB STAPLER UNIT MOTORS MOTORS AND SENSORS TROUBLESHOOTING JAM DETECTION SERVICE TABLES DIP SWITCH SETTINGS DETAILED DESCRIPTIONS GENERAL LAYOUT ELECTRICAL COMPONENT LAYOUT ELECTRICAL COMPONENT DESCRIPTION DRIVE LAYOUT JUNCTION GATES UPPER TRAY LOWER TRAY UP/DOWN MECHANISMS PAPER SHIFT MECHANISM JOGGER UNIT PAPER POSITIONING MECHANISM EXIT GUIDE PLATE STAPLER MECHANISM STAPLER UNIT MOVEMENT MECHANISM PAPER FEED-OUT MECHANISM B802/D630 ARDF DF3010/DF3070 TABLE OF CONTENTS READ THIS FIRST Safety and Symbols REPLACEMENT AND ADJUSTMENT COVERS AND TRAY DOCUMENT FEED COMPONENTS ELECTRICAL COMPONENTS ORIGINAL FEED DRIVE DETAILED DESCRIPTIONS COMPONENT LAYOUT BASIC OPERATION SERVICE TABLES DIP SWITCHES D386/D634 BRIDGE UNIT BU3030/BU3060 TABLE OF CONTENTS READ THIS FIRST Safety and Symbols REPLACEMENT AND ADJUSTMENT BRIDGE UNIT CONTROL BOARD BRIDGE UNIT DRIVE MOTOR TRAY EXIT SENSOR RELAY SENSOR DETAILS MECHANICAL COMPONENT LAYOUT DRIVE LAYOUT ELECTRICAL COMPONENT LAYOUT ELECTRICAL COMPONENT DESCRIPTION JUNCTION GATE MECHANISM PB3110(D537)/PB3130(D580) PAPER FEED UNIT TABLE OF CONTENTS REPLACEMENT AND ADJUSTMENT EXTERIOR COVER ELECTRICAL COMPONENTS FEED PB3110(D538)/PB3140(D581) LARGE CAPACITY TRAY TABLE OF CONTENTS REPLACEMENT AND ADJUSTMENT EXTERIOR COVER ELECTRICAL COMPONENTS FEED D542/D635 SIDE TRAY TYPE C5501/C5502 TABLE OF CONTENTS REPLACEMENT AND ADJUSTMENT TRAYS AND COVERS ELECTRICAL COMPONENTS D629-11 FAX OPTION TYPE 5002 TABLE OF CONTENTS READ THIS FIRST Important Safety Notices Symbols and Abbreviations INSTALLATION FAX OPTION INSTALLATION G3 INTERFACE BOARD INSTALLATION FAX UNIT OPTIONS REPLACEMENT AND ADJUSTMENT FCU TROUBLESHOOTING ERROR CODES IFAX TROUBLESHOOTING IP-FAX TROUBLESHOOTING SERVICE TABLES CAUTIONS SERVICE PROGRAM TABLES BIT SWITCHES - 1 BIT SWITCHES - 2 BIT SWITCHES - 3 BIT SWITCHES - 4 BIT SWITCHES - 5 BIT SWITCHES - 6 NCU PARAMETERS DEDICATED TRANSMISSION PARAMETERS SERVICE RAM ADDRESSES DETAILED SECTION DESCRIPTIONS OVERVIEW BOARDS VIDEO DATA PATH FAX COMMUNICATION FEATURES IP-FAX SPECIFICATIONS GENERAL SPECIFICATIONS CAPABILITIES OF PROGRAMMABLE ITEMS IFAX SPECIFICATIONS IP-FAX SPECIFICATIONS FAX UNIT CONFIGURATION D631 RT3020 - 1200-SHEET LCT TABLE OF CONTENTS Read This First Safety and Symbols REPLACEMENT AND ADJUSTMENT COVERS PAPER FEED DRIVE ELECTRICAL COMPONENTS SIDE FENCE POSITION CHANGE DETAILS COMPONENT LAYOUT PAPER FEED D632 1 BIN TRAY BN3100 TABLE OF CONTENTS Read This First Safety and Symbols REPLACEMENT AND ADJUSTMENT ELECTRICAL COMPONENTS D388/D633 INTERNAL SHIFT TRAY SH3040/SH3060 TABLE OF CONTENTS Read This First Safety and Symbols REPLACEMENT AND ADJUSTMENT TRAY COVER TRAY MOTOR AND HALF TURN SENSOR BOARD BOOKLET FINISHER SR3020 (B803)/SR3110 (D637)/SR4020 (D373) FINISHER SR3030 (B805)/SR3120 (D636)/SR4010 (D374)TABLE OF CONTENTS Read This First Safety and Symbols REPLACEMENT AND ADJUSTMENT COVERS MAIN UNIT STAPLER UNIT FOLD UNIT BOOKLET STAPLER UNIT DETAILED SECTION DESCRIPTIONS COMPONENT LAYOUT JUNCTION GATES PRE-STACKING TRAY MOVEMENT MECHANISM CORNER STAPLING BOOKLET STAPLING (B804 ONLY)UPPER TRAY OUTPUT PUNCH UNIT B702 (FOR B804/B805)FINISHER JAM DETECTION REPLACEMENT AND ADJUSTMENT........................................... 1 DETAILED SECTION DESCRIPTIONS ....................................... 24 D641 PRINTER/SCANNER UNIT TYPE 5002 TABLE OF CONTENTS Read This First Important Safety Notices Safety and Symbols INSTALLATION OVERVIEW PRINTER AND P/S OPTIONS (BASIC MODELS)INSTALLING CONTROLLER OPTIONS CHECK ALL CONNECTIONS SERVICE TABLES PRINTER SERVICE TABLES SCANNER SERVICE TABLES SPECIFICATIONS PRINTER SPECIFICATIONS USB SPECIFICATIONS IEEE 802.11A/B/G SPECIFICATIONS BLUETOOTH SPECIFICATIONS SCANNER SPECIFICATIONS SOFTWARE ACCESSORIES