Ricoh MP C2004/C2504 Service Manual Part 15

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SC code

Name

827-00

Self-diagnostics error: RAM

828-00

Self-diagnostics error: ROM

829-00

Self-diagnostics error: Optional Serial

833-00

Self-diagnostic error: Engine I/F ASIC

839-00

Self-diagnostic Error: Serial Flash

840-00

EEPROM access error

841-00

EEPROM read data error

850-00

Network I/F Error

862-00

Number of the defective sector reaches the maximum count

863-00 to 23

HDD data read failure

864-00 to 23

HD data CRC error

865-00 to 23

HDD access error

865-50 to 73

HDD time-out error

868-00 to 02

SD card authentication error

871-01

FCU error

875-01

Delete all error (HDD erasure) (hddchack –i error)

875-02

Delete all error (HDD erasure) (Data deletion failure)

875-03

Delete all error (HDD erasure)

880-00

MLB error

899-00

Software performance error (signal reception end)

919-00

External controller down

990-00

Software operation error

992-00

Undefined SC issued.

997-00

Application function selection error

998-00

Application start error

Troubleshooting


6.2.3 SC CODE CLASSIFICATION

The table shows the classification of the SC codes:


Class

Section

SC1xx

Scanning

SC2xx

Exposure

SC3xx

Image Processing 1

SC4xx

Image Processing 2

SC5xx

Paper feed and Fusing

SC6xx

Communication

SC7xx

Peripherals

SC8xx

Overall System

SC9xx

Others

Troubleshooting

    1. SERVICE CALL 101-195


      1. SC100 (ENGINE: SCANNING)


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC101-01

        D

        LED Error (Scanning)

        The white level peak did not reach the prescribed threshold when the white guide plate was scanned.

        • Scanner Carriage defective

        • BCU defective

        • Connector defective (disconnected, loose)

        • Harness defective

        • IPU defective

        • Condensation in scanner unit

        • White Reference Seal dirty or installed incorrectly (sheet-through exposure glass)

        • White Guide Plate, or White Roller dirty or installed incorrectly (SPDF/ARDF)

        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution



        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        SC101-02

        D

        LED Error (LED illumination adjustment)

        LED error was detected.

        1. Clean the white guide plate, or white roller (SPDF/ARDF).

        2. Reconnect the following connectors;

          • Scanner Carriage - IPU harness (FFC)

          • SBU - LEDB harness (FFC)

          • IPU- BCU harness

        3. Check the white reference seal that attached back of sheet-through exposure glass. Replace the sheet-through exposure glass, if dirty or damaged.

        4. Replace the white guide plate, or white roller (SPDF/ARDF).

        5. Replace the Scanner Carriage.

        6. Replace the IPU.

        7. Replace the following harnesses;

          • Scanner Carriage - IPU harness (FFC)

          • IPU - BCU harness

        8. Replace the BCU.

        • Connector defective (disconnected, loose)

        • Scanner Carriage defective

        • IPU defective

        • Harness defective

        • BCU defective

        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution



        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        1. Reconnect the following connectors;

          • Scanner Carriage - IPU harness (FFC)

          • SBU - LEDB harness (FFC)

          • IPU- BCU harness

        2. Check the white reference seal that attached back of sheet-through exposure glass. Replace the sheet-through exposure glass, if dirty or damaged.

        3. Replace the Scanner Carriage.

        4. Replace the IPU.

        5. Replace the following harnesses;

          • Scanner Carriage - IPU harness (FFC)

          • IPU - BCU harness

        6. Replace the BCU.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC102-00

        D

        LED Illumination Adjustment Error

        The white level peak reached the prescribed threshold when the white plate was scanned after a specified number of adjustments.

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • LED defective

        • IDB (LED driver) defective

        • SBU defective

        • IPU defective

        • Power/signal harness defective

        1. Reconnect the power/signal harness.

        2. Replace the following parts:

          • Replace the Scanner Carriage.

          • Replace the IPU board.

          • Replace the power/signal harness.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC120-00

        D

        Scanner Home Position Error 1

        The scanner home position sensor does not go OFF. Details:

        Error detection timing

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps.

        • During homing (when the machine is turned ON or when it returns from energy save mode)

        • During an automatic adjustment (when the machine is turned ON or when it returns from energy save mode)

        • During a scan from the ADF/ARDF or exposure glass.

        • Scanner motor driver defective

        • Scanner motor defective

        • Scanner HP sensor defective

        • Harness defective

        • Timing belt, pulley, wire, or carriage not installed correctly

        1. Replace the following parts:

          • Replace the HP sensor

          • Replace the scanner motor

          • Replace the harness.


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC121-00

        D

        Scanner Home Position Error 2

        The scanner home position sensor does not go ON. Details:

        Error detection timing

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps.

        • During homing

        • During an automatic adjustment

        • During a scan from the ADF/ARDF or exposure glass.

        • Scanner motor driver defective

        • Scanner motor defective

        • Scanner HP sensor defective

        • Harness defective

        • Timing belt, pulley, wire, or carriage not installed correctly

        1. Replace the following parts:

          • Replace the home position sensor

          • Replace the scanner motor

          • Replace the harness.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC141-00

        D

        Black level detection error

        The black level cannot be adjusted within the target during auto gain control.

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • Scanner Carriage defective

        • IPU defective

        • Harness defective

        • BCU defective

        1. Reconnect the following connectors;

          • Scanner Carriage - IPU harness (FFC)

          • IPU- BCU harness

        2. Replace the Scanner Carriage.

        3. Replace the IPU.

        4. Replace the following harnesses;

          • Scanner Carriage - IPU harness (FFC)

          • IPU - BCU harness

        5. Replace the BCU.


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC142-00

        D

        White level detection error

        The white level cannot be adjusted to the second target level within the target during auto gain control.

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • Scanner Carriage defective

        • IPU defective

        • Harness defective

        • Connector defective (disconnected, loose)

        • Condensation in scanner unit

        • White plate dirty or installed incorrectly

        1. Reconnect the following connectors;

          • Scanner Carriage - IPU harness (FFC)

          • SBU - LEDB harness (FFC)

          • IPU- BCU harness

        2. Check the white reference seal that attached back of sheet-through exposure glass. Replace the sheet-through exposure glass, if dirty or damaged.

        3. Replace the scanner carriage.

        4. Replace the IPU.

        5. Replace the following harnesses;

          • Scanner Carriage - IPU harness (FFC)

          • IPU - BCU harness

        6. Replace the BCU.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC144-00

        D

        SBU Communication Error

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • The machine cannot detect that the Scanner Carriage is connected.

        • The machine cannot communicate with the Scanner Carriage.

        • The communication data is incorrect.

        • Scanner Carriage defective

        • IPU defective

        • BCU defective

        • Harness defective

        1. Reconnect the following connectors;

          • Scanner Carriage - IPU harness (FFC)

          • IPU- BCU harness

        2. Replace the Scanner Carriage.

        3. Replace the IPU.

        4. Replace the BCU.

        5. Replace the following harnesses;

          • Scanner Carriage - IPU harness (FFC)

          • IPU - BCU harness


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC151-00

        D

        Black Level Error: Side 2

        The black level scanned is not specified range.

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • CIS for SPDF defective

        • SPDF main board defective

        • Harness defective

        1. Reconnect the SPDF main board - CIS connectors if they are disconnected, or loose.

        2. Replace the CIS for SPDF

        3. Replace the following harnesses;

          • SPDF main board - CIS

          • IPU -SPDF main board

        4. Replace the SPDF main board.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC152-00

        D

        White Level Error: Side 2

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • The shading data peak value read out from the CIS is not specified range from the target value.

        • CIS defective

        • White roller defective

        • SPDF main board defective

        • Harness defective

        1. Reconnect the SPDF main board - CIS connectors if they are disconnected, or loose.

        2. Replace the CIS for SPDF

        3. Replace the following harnesses;

          • SPDF main board - CIS

          • IPU -SPDF main board

        4. Replace the SPDF main board.


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC154-00

        D

        Scanner Communication Error: Side 2

        The value read out from the ASIC and FROM area inside the CIS is different from the expected value.

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • CIS defective

        • "FROM" area error

        • SPDF main board defective

        • Connector defective (loose, broken)

        1. Reconnect the SPDF main board - CIS connectors if they are disconnected, or loose.

        2. Replace the CIS for SPDF

        3. Replace the following harnesses;

          • SPDF main board - CIS

          • IPU -SPDF main board

        4. Replace the SPDF main board.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC161-02

        D

        IPU error (Lsync Error: Side 2)

        The machine detects the error from the results of self-diagnostic test before scanning the side 2.

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • harness defective between CIS and IPU (disconnected, loose)

        • CIS defective

        • IPU defective (ASIC: Macaron error)

        1. Reconnect the IPU - CIS connectors if they are disconnected, or loose.

        2. Replace the CIS for SPDF.

        3. Replace the IPU - CIS harness.

        4. Replace the IPU.



        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC161-20

        D

        IPU error (DRAM initialization failure)

        An error occurred during performed every time the machine is turned on, or returns to full operation from energy save mode.

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • IPU defective (Macaron/ DRAM device connection error)

        • DRAM device defective

        1. Reconnect the all connectors on IPU board if they are disconnected, or loose.

        2. Replace the IPU, and BCU.


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC195-00

        D

        Machine serial number error

        Comparison of the product identification code in the machine serial number (11 digits).

        The product identification code in the machine serial number (11 digits) does not match.

        Re-enter the machine serial number.

        Troubleshooting

    2. SERVICE CALL 202-285


      1. SC200 (ENGINE: IMAGE WRITING)


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC202-00

        D

        Polygon Motor: ON Timeout Error

        After the polygon motor turned on, or within the specified time (sec.) after the rpm’s changed, the motor did not enter READY status.

        • The interface harness to the polygon motor driver damaged or not connected correctly.

        • Polygon motor or polygon motor driver defective

        • Polygon motor drive pulse cannot be output correctly. (Polygon controller)

        • XSCRDY signal observation failing (Polygon controller)

        1. Turn the main power OFF/ON.

        2. Reconnect the connectors between LD unit and IPU.

        3. Check CN586 (a connector with 1 pin) for the polygon mirror motor from the PSU.

        4. Replace the LD unit (Polygon mirror motor).

        5. Replace the harness between the LD unit and IPU.

        6. Replace the IPU.

        7. Replace the PSU (or fuses on PSU).


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC203-00

        D

        Polygon Motor: OFF Timeout Error

        The XSCRDY signal (polygon ready) never becomes inactive

        (H) within 3 sec. after the polygon motor went OFF.

        • The interface harness to the polygon motor driver damaged or not connected correctly.

        • Polygon motor or polygon motor driver defective

        • Polygon motor drive pulse cannot be output correctly. (Polygon controller)

        • XSCRDY signal observation failing (Polygon controller)

        1. Turn the main power OFF/ON.

        2. Reconnect the harness between LD unit and IPU.

        3. Check CN586 (a connector with 1 pin) for the polygon mirror motor from the PSU.

        4. Replace the LD unit (Polygon mirror motor).

        5. Replace the harness between the LD unit and IPU.

        6. Replace the IPU.

        7. Replace the PSU (or fuses on PSU).

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC204-00

        D

        Polygon Motor: XSCRDY Signal Error

        During polygon motor rotation, the XSCRDY signal was inactive

        (H) for longer than one rotation of the polygon.

        • The interface harness to the polygon motor driver damaged or not connected correctly.

        • Polygon motor or polygon motor driver defective

        1. Turn the main power OFF/ON.

        2. Reconnect the connectors between LD unit and IPU.

        3. Check CN586 (a connector with 1 pin) for the polygon mirror motor from the PSU.

        4. Replace the LD unit (Polygon mirror motor).

        5. Replace the harness between the LD unit and IPU.

        6. Replace the IPU.

        7. Replace the PSU (or fuses on PSU).


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC220-01

        D

        Leading Edge: LD1 synchronization detection error: Bk

        SC220-04

        D

        Leading Edge: LD1 synchronization detection error: Ye



        The leading edge LD0 synchronization detection signal of the corresponding color was not output within the specified time (sec.) while the polygon mirror motor was operating at normal speed.

        • The interface harness to the synchronization detection unit damaged or not connected correctly.

        • Synchronization detection board defective

        • Beam does not enter photo detector.

        • Abnormality around GAVD

        • LDB defective

        1. Turn the main power OFF/ON.

        2. Check for condensation on the LDB.

        3. Reconnect the connectors between LDB (Synchronizing detector board) and IPU.

        4. Replace the LD unit.

        5. Replace the IPU

        6. Replace the harness between LDB (Synchronizing detector board) and IPU.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC230-01

        D

        FGATE ON error: Bk

        SC230-02

        D

        FGATE ON error: Cy

        SC230-03

        D

        FGATE ON error: Ma

        SC230-04

        D

        FGATE ON error: Ye



        The FGATE signal did not turn ON within the specified time (sec.) after the writing process of the corresponding color started.

        • Image processing ASIC defective on IPU

        • Harness between IPU and LDB defective

        1. Turn the main power OFF/ON.

        2. Reconnect the connectors between IPU and controller board.

        3. Replace the IPU.



        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC231-01

        D

        FGATE OFF error: Bk

        SC231-02

        D

        FGATE OFF error: Cy

        SC231-03

        D

        FGATE OFF error: Ma

        SC231-04

        D

        FGATE OFF error: Ye



        • The FGATE signal did not turn OFF within the specified time (sec.) after the writing process of the corresponding color ended.

        • The FGATE signal did not turn OFF when the next job of the corresponding color started.

        • Image processing ASIC defective on IPU

        • Harness between IPU and LDB defective

        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution



        1. Turn the main power OFF/ON.

        2. Reconnect the connectors between IPU and controller board.

        3. Replace the IPU.



        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC240-01

        D

        LD error: Bk

        SC240-02

        D

        LD error: Cy

        SC240-03

        D

        LD error: Ma

        SC240-04

        D

        LD error: Ye



        • If LD error terminal of LD driver of corresponding color is asserted after LD initialization.

        • If an error is detected during initialization of LD driver which detects Ith/Ieta of LD of corresponding color.

        • LD degradation (LD broken, shift of output characteristics etc.)

        • The interface harness damaged or not connected correctly.

        • LD driver defective

        1. Turn the main power OFF/ON.

        2. Check the value in SP2-110-001 to 004 (LD Driver), the default is "0h".

          • If current value is "0", perform step 4.

          • If current value is "1", perform steps 3 and 5.

        3. Reconnect the connectors between LDB and IPU.

        4. Replace the LD unit

        5. Replace the harness between LDB to IPU.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC272-01

        D

        LD driver communication error: Bk

        SC272-02

        D

        LD driver communication error: Cy

        SC272-03

        D

        LD driver communication error: Ma

        SC272-04

        D

        LD driver communication error: Ye



        In view of parity, 3 retries were performed

        • BCU defective

        • Harness defective

        • LDB defective

        1. Turn the main power OFF/ON.

        2. Reconnect the following connectors;

          • LDB-IPU harness

          • IPU-BCU harness

        3. Replace the LD unit.

        4. Replace the BCU.

        5. Replace the following harnesses;

          • LDB-IPU harness

          • IPU-BCU harness


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC272-10

        D

        LD driver communication error: Other

        LD voltage does not satisfy the specified voltage (5 V).

        • BCU defective (LD5V Power error)

        • LDB defective (LD drive error)

        • LDB connector defective (loose, broken)

        • Interlock switch defective

        1. Turn the main power OFF/ON.

        2. Reconnect the connectors between LDB and IPU.

        3. Replace the IPU.

        4. Replace the LD unit.

        5. Replace the harness between LDB and IPU.

        6. Replace the interlock switch.



        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC285-01

        C

        Laser optics positioning motor (in LD unit) :Power control error

        The power supply from PSU is not supplied to the laser optics positioning motors.

        • Software error

        • Imaging IOB defective

        • BCU defective

        1. Turn the main power OFF/ON.

        2. Update the firmware.

        3. Replace the imaging IOB.

        4. Replace the BCU.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC285-02

        C

        MUSIC error

        The results of MUSIC pattern reading failed 4 times.

        (even if mode e (real time MUSIC) fails, the error count is not incremented (+1))

        For details about cause and solution, refer to page 6-219 "When SC285-02 (MUSIC Error) Is Displayed".

    3. SERVICE CALL 312-396


      1. SC300 (ENGINE: CHARGE, DEVELOPMENT)


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC312-01

        D

        Charge Roller HVP_CB Output Error (K)

        SC312-02

        D

        Charge Roller HVP_CB Output Error (C)

        SC312-03

        D

        Charge Roller HVP_CB Output Error (M)

        SC312-04

        D

        Charge Roller HVP_CB Output Error (Y)



        Charging AC is set to ON at the standard speed, and the FB voltage of the charging AC of each color is monitored for 200 ms at 20ms intervals (10 times) after 80ms of charge AC_ON, and below 0.3V is detected continuously for 200ms (10 times), the SC of the corresponding color lights up, and machine operation is suspended.

        • High voltage harness defective or shorted.

        • PCU setting fault or damage

        • HVP_CB fault

        • Connector disconnected

        • Harness broken

        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.


        image

        image

        1. Check the PCU for the following points and recover or replace the PCU if there are any defects.

          • Checking contaminants on the Charge Roller terminal [A]

          • Checking damage or deformation of the Charge Roller terminal [A]

          • Checking continuity to the Charge Roller terminal core bar [B]

        2. Check if all connectors related to PCDU are connected securely. Replace the connectors if they are disconnected, or loose.

        3. Recover or replace the parts of the main machine if there are any defects after checking the following points.

          • Checking contaminants on the charged power supplying plate [C]

          • Checking damage or deformation of the charged power supplying plate [C]

          • Checking continuity between the Charge Roller terminal core bar and the HVP (CB)

        4. Replace the HVP (CB).

        5. If SC occurs again, replace the BCU.

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC324-01

        D

        Development motor: Bk: Lock

        Motor status is observed at 100ms intervals during motor ON, and the unlock status is detected at least 20 times

        • Motor defective

        • Connector disconnected

        • Harness broken

        • IOB defective

        • Development unit torque increased

        • Replace the motor

        • Reconnect the connector

        • Replace the harness

        • Replace the Imaging IOB.

        • Replace the development unit



        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC324-05

        D

        Development motor: CMY: Lock

        Motor status is observed at 100ms intervals during motor ON, and the unlock status is detected at least 20 times.

        • Motor defective

        • Connector disconnected

        • Harness broken

        • IOB defective

        • Development unit torque increased

        • Replace the motor

        • Reconnect the connector

        • Replace the harness

        • Replace the Imaging IOB.

        • Replace the development unit

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC360-01

        D

        TD sensor adjustment error (K)

        SC360-02

        D

        TD sensor adjustment error (C)

        SC360-03

        D

        TD sensor adjustment error (M)

        SC360-04

        D

        TD sensor adjustment error (Y)





        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        1. Mu count is higher than the threshold which detects no developer.

        2. Mu count is lower than the upper/lower target thresholds three consecutive times.

        • TD sensor defective

        • Loose connection

        • Harness broken

        • Developer toner density differs from initial developer

        1. Check if all connectors related to TD sensor are connected securely. Replace the connectors if they are disconnected, or loose.

        2. Check the Development Unit for the following points and recover or replace it if there are any defects.

          • Gear came off

          • PCDU seal was not removed

          • Not initial developer

        3. Check the TD sensor and recover or replace it if there are any defects.

        4. Check the harness for TD sensor. Replace the harness if it is disconnected, or damaged.

        5. Replace the BCU if the SC cannot be recovered even after executing steps 1 to 4.


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC361-01

        D

        TD sensor output error: Upper Limit (K)

        SC361-02

        D

        TD sensor output error: Upper Limit (C)

        SC361-03

        D

        TD sensor output error: Upper Limit (M)

        SC361-04

        D

        TD sensor output error: Upper Limit (Y)



        TD sensor output: Vt (SP3-210-001 to 004) > output upper limit error threshold (SP3-211-002) continuously exceeded the upper limit occurrence threshold value (SP3-211-003).

        TD sensor connector dropout (connection fault)

        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution



        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        Sensor :Exe Initial mu count). If they are initial, perform the TD sensor adjustment (SP3-030-001 to 006).

        Recovery Confirmation Procedure

        1. Check if all connectors related to TD sensor are connected securely. Replace the connectors if they are disconnected, or loose.

        2. Check the Development Unit for the following points and recover or replace it if there are any defects.

          • Gear comes off

          • Development unit is not installed correctly

        3. Check the TD sensor and recover or replace it if there are any defects.

        4. Check the values of SP3-030-061 to 064 (Init TD

        5. Check the Toner Supply Unit and recover or replace it if there are any defects. (When the image density is excessively low, the supply unit may have a possibility of abnormality)

          • Toner bottle is empty

          • Toner bottle drive error

          • Clogging in the supplying path

        6. Check the harness for TD sensor. Replace the harness if it is disconnected, or damaged.

        7. Replace the BCU if the SC cannot be recovered even after executing steps 1 to 6.

        1. Turn ON the main power, and then print a sheet.

        2. Execute SP3-320-***(TD.Sens:Vt :Disp: Current: CMYK) to check the output value of the TD sensor.

        3. Execute SP3-211-004 (Vt Limits Err :Disp Lower Threshold) to check the lower limit value.

          • Abnormal if the TD sensor output value is lower than the lower limit value

          • Normal if the TD sensor output value is equal to or larger than the lower limit value

        Troubleshooting

        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC362-01

        D

        TD sensor output error: Lower limit (K)

        SC362-02

        D

        TD sensor output error: Lower limit (C)

        SC362-03

        D

        TD sensor output error: Lower limit (M)

        SC362-04

        D

        TD sensor output error: Lower limit (Y)



        TD sensor output: Vt (SP3-210-001 to 004) < output lower limit error threshold (SP3-211-004) is continuously below the lower limit occurrence threshold value (SP3-211-005)

        TD sensor connector missing/dropout

        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution



        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        Sensor :Exe Initial mu count). If they are initial, perform the TD sensor adjustment (SP3-030-001 to 006).

        Recovery Confirmation Procedure

        1. Check if all connectors related to TD sensor are connected securely. Replace the connectors if they are disconnected, or loose.

        2. Check the Development Unit for the following points and recover or replace it if there are any defects.

          • Gear comes off

          • Development unit is not installed correctly

        3. Check the TD sensor and recover or replace it if there are any defects.

        4. Check the values of SP3-030-061 to 064 (Init TD

        5. Check the Toner Supply Unit and recover or replace it if there are any defects.

          • Toner bottle driving error (left rotating)

        6. Check the harness for TD sensor. Replace the harness if it is disconnected, or damaged.

        7. Replace the BCU if the SC cannot be recovered even after executing steps 1 to 6.

        1. Turn ON the main power, and then print a sheet.

        2. Execute SP3-320-***(TD.Sens:Vt :Disp: Current: CMYK) to check the output value of the TD sensor.

        3. Execute SP3-211-004 (Vt Limits Err :Disp Lower Threshold) to check the lower limit value.

          • Abnormal if the TD sensor output value is lower than the lower limit value

          • Normal if the TD sensor output value is equal to or larger than the lower limit value

        Troubleshooting


        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC370-01

        D

        TM (ID) sensor calibration error (F)

        SC370-02

        D

        TM (ID) sensor calibration error (C)

        SC370-03

        D

        TM (ID) sensor calibration error (R)



        Regular reflection optical output voltage of the Front or Center or Rear TM (ID) sensor: Vsg_reg cannot be adjusted to within target range.

        Upper limit (SP3-320-013: initial value 4.5V) Lower limit (SP3-320-014: initial value 3.5V)

        For details about cause and solution, refer to page 6-222 "When SC370 (TM (ID) Sensor Calibration Error) Is Displayed".



        SC No.

        Type

        Error Name/Error Condition/Major Cause/Solution

        SC396-05

        D

        Drum motor (CMY) Lock

        Motor status is observed at 100ms intervals during motor ON, and the unlock status is detected at least 20 times

        • Motor defective

        • Connector disconnected

        • Harness broken

        • IOB defective

        • Unit torque increased.

        • Replace the motor

        • Reconnect the connector

        • Replace the harness

        • Replace the Imaging IOB.

        • Replace the PCDU

        Troubleshooting

    4. SERVICE CALL 441-498


      1. SC400 (ENGINE: AROUND THE DRUM)


        SC No.

        Level

        Error Name/Error Condition/Major Cause/Solution

        SC441-00

        D

        Drum transfer motor: Lock

        Motor status is observed at 100ms intervals during motor ON, and the unlock status is detected at least 20 times.

        • Motor defective

        • Connector disconnected

        • Harness broken

        • IOB defective

        • Unit torque increased.

        • Replace the motor

        • Reconnect the connector

        • Replace the harness

        • Replace the Imaging IOB.

        • Check the load on the motor (PCDU, Image transfer unit, Paper transfer unit, Waste toner bottle).

        • Replace the PCDU, Image transfer unit, Paper transfer unit or Waste toner bottle.



        SC No.

        Level

        Error Name/Error Condition/Major Cause/Solution

        SC442-00

        D

        ITB Lift Error

        Even though the ITB contact and release motor (also Toner supply motor (M)) rotates, the ITB contact and release sensor failed to detect the specified sensor feeler status within specified time.

        • Contact/separation operation: If not detected in 2000msec

        • Home position operation: If not detected in 5000msec

        • Signal detection sampling period: 10msec

        SC No.

        Level

        Error Name/Error Condition/Major Cause/Solution



        • Image transfer unit not set/faulty setting

        • Sensor dirt

        • Sensor defective

        • Motor defective

        • Unit load large

        1. Reset the Image transfer unit properly.

        2. Clean the ITB contact and release sensor

        3. Check the harness (disconnected, loose connectors)

        4. Replace the ITB contact and release sensor

        5. Replace the image transfer unit

        6. Replace the contact and release drive unit



        SC No.

        Level

        Error Name/Error Condition/Major Cause/Solution

        SC452-00

        D

        Paper transfer contact motor error

        Paper transfer contact motor: position sensor cannot detect the sensor filler state within the predetermined time (see below) even if the paper transfer contact and release motor is rotated.

        • Contact operation: If not detected in 2000msec

        • Home position operation: If not detected in 5000msec

        • Signal detection sampling period: 10msec

        • Sensor dirt

        • Sensor defection

        • Motor defection

        • Unit load large

        • Replace the contact drive unit

        • Replace the image transfer unit

        • Check the harness

        Troubleshooting


        SC No.

        Level

        Error Name/Error Condition/Major Cause/Solution

        SC491-00

        D

        High voltage power source: charge/development: output error

        SC detection signal (charge/development) is L (abnormal) for 200 ms consecutively during high voltage (charge/development) output.

        H/W error



        • Output contact setting fault

        • Controller connector set fault

        • Ground fault of output high voltage path

        • Surface/air clearance insufficient (arc discharge)

        • Controller harness disconnection, short-circuit

        • PCU setting fault

        • Control board _IOB error (related signal error)

        • HVP_CB error Load error

        • Grounding fault of charging output, short-circuit with other outputs

        • Surface/air clearance insufficient in charging output path (including distance from other outputs)

        • Abnormal deterioration of drum, and over current due to pinholes

        • Drum vs charge roller gap error (PCU error).

        • Over current due to drum surface condensation

        • Grounding fault of developing output, short-circuit with other outputs

        • Surface/air clearance insufficient in developing output path (including distance from other outputs)

        • Other

        • Turn the main power OFF/ON.

        • Reset or replace the harness of high voltage power supply feed path

        • Reset or replace the harness between IOB-HVP_CB

        • Reset or replace the PCU

        • Check the operation of the contact mechanism

        • Replace the HVP_CB

        • Replace the Imaging IOB.


        SC No.

        Level

        Error Name/Error Condition/Major Cause/Solution

        SC492-00

        C

        High voltage power source: image transfer/paper transfer: output error

        SC detection signal (transfer) is L (abnormal) for 200 ms consecutively during high voltage (transfer) output.

        H/W error

        • Output power connector setting fault

        • Controller connector setting fault

        • Output high voltage Harness disconnection

        • Controller harness disconnection, short-circuit

        • Transfer unit setting fault

        • Control board_ IOB error (related signal error)

        • HVP_TTS error Load error

        • Increase in paper transfer roller impedance (low temperature environment/impedance rise/impedance rise due to dirt)

        • Operation fault of paper transfer contact mechanism

        • Increase in image transfer belt impedance

        • Opening in load power supply path

        • Reset or replacement the harness of high voltage power supply feed path

        • Reset or replace the harness between IOB-HVP_TTS

        • Reset or replace the transfer unit

        • Check operation of the contact mechanism

        • Replace the HVP_TTS

        • Replace the Imaging IOB.

        Troubleshooting


        SC No.

        Level

        Error Name/Error Condition/Major Cause/Solution

        SC497-00

        C

        Machine temperature detection thermistor error

        Temperature sensor output error: Below 0.56V, or above 3.0V

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • Connector disconnection or broken

        • Sensor (Thermistor) defective

        1. Check if all connectors related to the Imaging Temperature Sensor (Thermistor) are connected securely. Reconnect the connectors if they are disconnected, or loose.

        2. Replace the Imaging Temperature Sensor (Thermistor).



        SC No.

        Level

        Error Name/Error Condition/Major Cause/Solution

        SC498-00

        C

        Temperature and humidity sensor error

        Temperature sensor output error: Below 0.76V, or above 2.90V, or Moisture sensor output error: more than 2.4V

        Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

        • Sensor not setting (disconnection or broken)

        • Sensor defective

        1. Check if all connectors related to the Temperature and Humidity Sensor are connected securely. Reconnect the connectors if they are disconnected, or loose.

        2. Replace the Temperature and Humidity Sensor.

    5. SERVICE CALL 501-584


      1. SC500 (ENGINE: PAPER TRANSPORT 1: PAPER FEED, DUPLEX, TRANSPORT)


SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC501-01

B

1st Tray Lift Error (Main Machine)

The 1st tray lift motor error detection count reaches 3 times. (Up to 2 times, reset instruction is displayed)

  • 1st tray upper limit sensor connector missing, malfunction, dirt

  • 1st tray lift motor connector missing, disconnection, malfunction.

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor.

  • Paper set incorrectly

  • Reload the paper.

  • Remove the foreign object.

  • Check the harness.

  • Reset the connector.

  • Replace

  • Replace

  • Replace

1st tray upper limit sensor, 1st tray lift motor

1st paper feed unit, 1st tray

Paper transport IOB

SC501-02

B

1st Tray Descent Error (Main Frame)

The 1st tray descent motor error detection count reaches 5. (Up to 4, reset instruction is displayed.)

SC No.

Type

Error Name/Error Condition/Major Cause/Solution



  • 1st tray upper limit sensor connector missing, malfunction, dirt

  • 1st tray lift motor connector missing, disconnection, malfunction

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor.

  • Paper set incorrectly

  • Paper overload

  • Reset the paper.

  • Remove the foreign object.

  • Check the harness.

  • Reset the connector.

  • Replace

  • Replace

  • Replace

1st tray upper limit sensor, 1st tray lift motor

1st paper feed unit, 1st tray

Paper transport IOB

Troubleshooting


SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC502-01

B

2nd Tray Lift Error (Main Frame)

The 2nd tray lift motor error detection count reaches 3. (Up to 2, reset is displayed.)

  • 2nd tray upper limit sensor connector missing, malfunction, dirt

  • 2nd tray lift motor connector missing, disconnection, malfunction

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor

  • Paper set incorrectly

  • Reset the paper.

  • Remove the foreign object.

  • Check the harness.

  • Reset the connector.

  • Replace

  • Replace

  • Replace

2nd tray upper limit sensor, 2nd tray lift motor

2nd paper feed unit, 2nd tray

Paper transport IOB

SC502-02

B

2nd Tray Descent Error (Main Frame)

The detection count of 2nd tray descent motor descent errors reaches a total of 5.

(Up to 4, reset is displayed.)

  • 2nd tray upper limit sensor connector missing, malfunction, and dirt

  • 2nd tray lift motor connector missing, disconnection, malfunction

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor

  • Paper set incorrectly

  • Paper overload

SC No.

Type

Error Name/Error Condition/Major Cause/Solution



  • Reset the paper.

  • Remove the foreign object.

  • Check the harness.

  • Reset the connector.

  • Replace

  • Replace

  • Replace

2nd tray upper limit sensor, 2nd tray lift motor

2nd paper feed unit, 2nd tray

Paper transport IOB

Troubleshooting



SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC503-01

B

3rd Tray Lift Error (Paper Feed Unit PB3150 (D694))

  • Lift motor ascent error detection

During tray initialization (upper limit not detected/lower limit detection), the tray base plate is raised to check the tray base plate position, and the upper limit sensor is not detected although a predetermined time elapsed, for 3 times consecutively.

(Up to 2 times consecutively, the bank transmits a "tray set incorrectly" to the main machine.)

  • Lift motor error/connector missing

  • Upper limit sensor error/connector missing

  • Harness broken

  • Bank control board defective

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor

  • Paper set incorrectly

SC No.

Type

Error Name/Error Condition/Major Cause/Solution



Remove the jammed paper or slip of paper from the tray, and check if the SC occurs by turning the main power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

  1. Check if all connectors in Tray 3 are connected securely. Reconnect the connectors if they are disconnected, or loose.

  2. Check the harness in Tray 3. Replace the harnesses if it is disconnected, or damaged.

  3. Check if the motor runs, sensors turn OFF/ON, has no overloads, and is properly driven. Replace the parts if there are any defects.

  4. Check if there are any signs of a short circuit. Replace the parts if there are any defects.

SC503-02

B

3rd Tray Descent Error (Paper Feed Unit PB3150 (D694))

  • Lift motor descent error detection

During tray initialization, the tray base plate is lowered to check the tray base plate position, and the upper limit sensor is detected although a predetermined time elapsed, for 3 times consecutively.

(Up to 2 times consecutively, the bank transmits a "tray set incorrectly" to the main machine.)

  • Lift motor error/connector missing

  • Upper limit sensor error/connector missing

  • Harness broken

  • Bank control board defective

  • Paper overload

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor

  • Paper set incorrectly

SC No.

Type

Error Name/Error Condition/Major Cause/Solution



Remove the jammed paper or slip of paper from the tray, and check if the SC occurs by turning the main power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

  1. Check if all connectors in Tray 3 are connected securely. Reconnect the connectors if they are disconnected, or loose.

  2. Check the harness in Tray 3. Replace the harnesses if it is disconnected, or damaged.

  3. Check if the motor runs, sensors turn OFF/ON, has no overloads, and is properly driven. Replace the parts if there are any defects.

  4. Check if there are any signs of a short circuit. Replace the parts if there are any defects.

SC503-11

B

3rd Tray Lift Error (Upper Tray: Paper Feed Unit PB3220/PB3210 (D787))

  • Lift motor ascent error detection

During tray initialization (upper limit not detected/lower limit detection), the tray base plate is raised to check the tray base plate position, and the upper limit sensor is not detected although a predetermined time elapsed, for 3 times consecutively.

(Up to 2 times consecutively, the bank transmits a "tray set incorrectly" to the main machine.)

  • Lift motor error/connector missing

  • Upper limit sensor error/connector missing

  • Harness broken

  • Bank control board defective

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor

  • Paper set incorrectly

Troubleshooting

SC No.

Type

Error Name/Error Condition/Major Cause/Solution



Remove the jammed paper or slip of paper from the tray, and check if the SC occurs by turning the main power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

  1. Check if all connectors in Tray 3 are connected securely. Reconnect the connectors if they are disconnected, or loose.

  2. Check the harness in Tray 3. Replace the harnesses if it is disconnected, or damaged.

  3. Check if the motor runs, sensors turn OFF/ON, has no overloads, and is properly driven. Replace the parts if there are any defects.

  4. Check if there are any signs of a short circuit. Replace the parts if there are any defects.

SC503-12

B

3rd Tray Descent Error(Upper Tray: Paper Feed Unit PB3220/PB3210 (D787))

  • Lift motor descent error detection

During tray initialization, the tray base plate is lowered to check the tray base plate position; the upper limit sensor is detected although a predetermined time elapsed, for 3 times consecutively.

(Up to 2 times consecutively, the bank transmits a "tray set incorrectly" to the main machine.)

  • Lift motor error/connector missing

  • Upper limit sensor error/connector missing

  • Harness broken

  • Bank control board defective

  • Paper overload

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor

  • Paper set incorrectly

SC No.

Type

Error Name/Error Condition/Major Cause/Solution



Remove the jammed paper or slip of paper from the tray, and check if the SC occurs by turning the main power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

  1. Check if all connectors in Tray 3 are connected securely. Reconnect the connectors if they are disconnected, or loose.

  2. Check the harness in Tray 3. Replace the harnesses if it is disconnected, or damaged.

  3. Check if the motor runs, sensors turn OFF/ON, has no overloads, and is properly driven. Replace the parts if there are any defects.

  4. Check if there are any signs of a short circuit. Replace the parts if there are any defects.

Troubleshooting



SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC504-21

B

4th Tray Lift Error (Lower Tray: Paper Feed Unit PB3220/PB3210 (D787))

  • Lift motor ascent error detection

During tray initialization (upper limit not detected/lower limit detection), the tray base plate is raised to check the tray base plate position, but the upper limit sensor is not detected although a predetermined time elapsed, for 3 times consecutively.

(Up to 2 times consecutively, the bank transmits a "tray set incorrectly" to the main machine.)

  • Lift motor error/connector missing

  • Upper limit sensor error/connector missing

  • Harness broken

  • Bank control board defective

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor

  • Paper set incorrectly

SC No.

Type

Error Name/Error Condition/Major Cause/Solution



Remove the jammed paper or slip of paper from the tray, and check if the SC occurs by turning the main power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

  1. Check if all connectors in Tray 4 are connected securely. Reconnect the connectors if they are disconnected, or loose.

  2. Check the harness in Tray 4. Replace the harnesses if it is disconnected, or damaged.

  3. Check if the motor runs, sensors turn OFF/ON, has no overloads, and is properly driven. Replace the parts if there are any defects.

  4. Check if there are any signs of a short circuit. Replace the parts if there are any defects.

SC504-22

B

4th Tray Descent Error (Lower Tray: Paper Feed Unit PB3220/PB3210 (D787))

  • Lift motor descent error detection

During tray initialization, the tray base plate is lowered to check the tray base plate position, but the upper limit sensor is detected although a predetermined time elapsed, for 3 times consecutively.

(Up to 2 times consecutively, the bank transmits a "tray set incorrectly" to the main machine.)

  • Lift motor error/connector missing

  • Upper limit sensor error/connector missing

  • Harness broken

  • Bank control board defective

  • Paper overload

  • Foreign object, such as paper scrap, is caught between the paper feed tray and the tray lift motor

  • Paper set incorrectly

SC No.

Type

Error Name/Error Condition/Major Cause/Solution



Remove the jammed paper or slip of paper from the tray, and check if the SC occurs by turning the main power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step.

  1. Check if all connectors in Tray 4 are connected securely. Reconnect the connectors if they are disconnected, or loose.

  2. Check the harness in Tray 4. Replace the harnesses if it is disconnected, or damaged.

  3. Check if the motor runs, sensors turn OFF/ON, has no overloads, and is properly driven. Replace the parts if there are any defects.

  4. Check if there are any signs of a short circuit. Replace the parts if there are any defects.

Troubleshooting



SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC508-00

B

Bypass Tray Size Detection Error

The paper size detected on the bypass tray is different from any of the pattern of automatic size detection.

  • Bypass length sensor or bypass width sensor malfunction

  • Bypass length sensor or bypass width sensor harness disconnected

  1. Replace the Bypass Length Sensor, or Bypass Width Sensor.

  2. Replace the harness for bypass length sensor, or bypass width sensor.


SC No.

Type

Error Name/Error Condition/Major Cause/Solution

SC520-01

C

Registration Motor: Lock

SC520-02

C

Paper feed Motor: Lock

SC520-03

C

Transport Motor: Lock



During motor ON, after checking the motor error notification registers (err_velo and err_posi) for 0.5 sec, the error state of either register was detected at least 5 times.

  • Motor defective

  • Connector disconnected

  • Harness broken

  • IOB defective

  • Encoder defective

  • Replace the motor.

  • Reset the connector.

  • Replace the harness.

  • Replace the paper transport IOB.

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