Ricoh MP4002/5002 service manual Part 18

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Appendix: Service Program Mode Tables



8881

Cvr Cnt:31%-

[0 to 9999999 / 0 / 1]

These SPs count the percentage of dot coverage for black other color toners.

001

BK

Black toner




8891

Page/Toner Bottle

[0 to 9999999 / 0 / 1]

These SPs display the amount of the remaining current toner.

001

BK

Black toner




8901

Page/Toner_Prev1

[0 to 9999999 / 0 / 1]

These SPs display the amount of the remaining previous toner.

001

BK

Black toner




8911

Page/Toner_Prev2

[0 to 9999999 / 0 / 1]

These SPs display the amount of the remaining 2nd previous toner.

001

BK

Black toner




8921

Cvr Cnt/Total

[0 to 9999999 / 0 / 1]

Displays the total coverage and total printout number for each color.

001

Coverage (%) BK

011

Coverage/P:BK



8941

Machine Status

[0 to 9999999 / 0 / 1]

These SPs count the amount of time the machine spends in each operation mode. These SPs are useful for customers who need to investigate machine operation for improvement in their compliance with ISO Standards.


001


Operation Time

Engine operation time. Does not include time while controller is saving data to HDD (while engine is not operating).


002


Standby Time

Engine not operating. Includes time while controller saves data to HDD. Does not include time spent in Energy Save, Low Power, or Off modes.


003


Energy Save Time

Includes time while the machine is performing background printing.


004


Low Power Time

Includes time in Energy Save mode with Engine on. Includes time while machine is performing background printing.


005


Off Mode Time

Includes time while machine is performing background printing. Does not include time machine remains powered off with the power switches.

006

SC

Total down time due to SC errors.

007

PrtJam

Total down time due to paper jams during printing.


008


OrgJam

Total down time due to original jams during scanning.

009

Supply PM Unit End

Total down time due to supply unit end.

Appendix: Service Program Mode Tables



8951

AddBook Register

These SPs count the number of events when the machine manages data registration.


001

User Code /User ID


User code registrations.


[0 to 9999999 / 0 / 1]

002

Mail Address

Mail address registrations.

003

Fax Destination

Fax destination registrations.


004


Group

Group destination registrations.


005


Transfer Request

Fax relay destination registrations for relay TX.

006

F-Code

F-Code box registrations.


007


Copy Program

Copy application registrations with the Program (job settings) feature.


[0 to 255 / 0 / 255]


008


Fax Program

Fax application registrations with the Program (job settings) feature.


009


Printer Program

Printer application registrations with the Program (job settings) feature.


010


Scanner Program

Scanner application registrations with the Program (job settings) feature.



8999

Adomin. Counter List

[0 to 9999999 / 0 / 1]

Display the total coverage and total printout number for each color.

001

Total

003

Copy: BW

007

Printer: BW

010

Fax Print: BW

012

A3/DLT

013

Duplex

023

Copy: BW (%)

027

Printer: BW (%)

030

Fax Print: BW (%)

101

Transmission Total: Color

102

Transmission Total: BW

103

Fax Transmission

104

Scanner Transmission: Color

105

Scanner Transmission: BW

    1. INPUT CHECK


      1. COPIER

        Appendix: Service Program Mode Tables

        When entering the Input Check mode, 8 digits display the result for a section. Each digit corresponds to a different device as shown in the table.


        Bit No.

        7

        6

        5

        4

        3

        2

        1

        0

        Result

        0 or 1

        0 or 1

        0 or 1

        0 or 1

        0 or 1

        0 or 1

        0 or 1

        0 or 1




        5803

        Input Check


        Description

        Reading

        0

        1

        001

        Tray 1: Paper Size Sensor

        See the table 1 following this table.

        002

        Tray 1: Tray Set Sensor

        Set

        Not set

        003

        Tray 1: Paper Lift Sensor

        Not upper limit

        Upper limit

        004

        Tray 1: Paper End Sensor

        No paper

        Paper remaining


        005

        Tray 1:

        Paper Height Sensor 1


        See the table 2 following this table.


        006

        Tray 1:

        Paper Height Sensor 2

        007

        Tray 2: Paper Size Sensor

        See the table 1 following this table.

        008

        Tray 2: Tray Set Sensor

        Set

        Not set

        009

        Tray 2: Paper Lift Sensor

        Not upper limit

        Upper limit

        010

        Tray 2: Paper End Sensor

        No paper

        Paper remaining


        011

        Tray 2:

        Paper Height Sensor 1


        See the table 2 following this table.



        012

        Tray 2:

        Paper Height Sensor 2


        013

        Tray 1: Paper Feed Sensor

        Paper detected

        No paper detected

        014

        Tray 2: Paper Feed Sensor

        Paper detected

        No paper detected

        015

        Tray 3: Paper Feed Sensor

        Paper detected

        No paper detected

        016

        Tray 4: Paper Feed Sensor

        Paper detected

        No paper detected

        017

        LCT: Paper Feed Sensor

        No paper detected

        Paper detected

        018

        Relay Sensor 1

        Paper detected

        No paper detected

        019

        Relay Sensor 2

        Paper detected

        No paper detected

        020

        Relay Sensor 3

        No paper detected

        Paper detected

        021

        Relay Sensor 4

        No paper detected

        Paper detected

        022

        Relay Sensor: LCT

        No paper detected

        Paper detected

        023

        By-pass: Paper End Sensor

        Not end

        Paper end

        024

        By-pass: Paper Size Sensor

        See the table 3 following this table.

        025

        Registration Sensor

        Paper detected

        No paper detected

        026

        Fusing Exit Sensor

        No paper detected

        Paper detected

        027

        Fusing Entrance Sensor

        Paper detected

        No paper detected

        028

        Junction Gate Relay Sensor

        Paper detected

        No paper detected

        029

        Exit Sensor

        Paper detected

        No paper detected

        030

        Paper Overflow Sensor

        Not full

        Full

        031

        Right Cover Open/Close

        Close

        Open

        032

        Duplex Unit Open/Close

        Open

        Close

        033

        Duplex Entrance Sensor

        Paper detected

        No paper detected

        Appendix: Service Program Mode Tables


        034

        Duplex Exit Sensor

        Paper detected

        No paper detected

        035

        Bank Right Cover Open/Close

        Close

        Open

        036

        Tray Cover Open/Close

        Close

        Open

        037

        LCT Set

        Set

        Not set

        038

        Bridge/Exit Tray: Exit Sensor

        Paper detected

        No paper detected

        039

        Bridge/Exit Tray: Relay Sensor

        Paper detected

        No paper detected

        040

        Bridge/Exit/Shift: Set Detection

        Set

        Not set


        041

        Bridge/Exit Tray: Left Guide Open/Close


        Close


        Open


        042

        Bridge/Exit Tray: Right Guide Open/Close


        Close


        Open

        043

        Transfer Belt Unit HP Sensor

        Not HP

        HP

        046

        Fusing Unit Set

        Set (Bit1)

        Not set (Bit1)

        047

        Toner Overflow Sensor

        Not full

        Full


        048


        Interlock Detection 1

        Right or front door is open.

        Right or front door is close.


        049


        Interlock Detection 2

        Right or front door is open.

        Right or front door is close.

        050

        Key Card Set

        Set

        Not set

        051

        Key Counter Set

        Set

        Not set

        052

        Mechanical Counter Set

        Not set

        set

        053

        1-Bin Unit Set

        Set

        Not set

        054

        1-Bin Unit: Paper Set

        Paper detected

        No paper detected

        057

        Cleaning Web End

        Not end

        End

        060

        Shift Sensor

        No paper detected

        Paper detected

        064

        Shift Tray Sensor

        Stay at rear

        Stay at front


        065

        Bypass Tray Paper Length Detection


        Paper detected


        No paper detected

        200

        Scanner HP Sensor

        Not HP

        HP

        201

        Platen Cover Sensor

        Open

        Close


        Table 1: Paper Height Sensor

        0: Deactivated, 1: Activated (actuator inside sensor)


        Remaining paper

        Paper height sensor 1

        Paper height sensor 2

        Full

        0

        0

        Nearly full

        1

        0

        Near end

        1

        1

        Almost empty

        0

        1

        Table 2: Paper Size Switch

        Appendix: Service Program Mode Tables

        Switch 1 is used for the tray set detection. 0: Pushed, 1: Not pushed


        Models

        Switch Location

        North America

        Europe/Asia

        4

        3

        2

        11" x 17" SEF*1 (A3 SEF)

        A3 SEF*1

        (11" x 17" SEF)


        0


        0


        1

        8.5" x 14" SEF *2 (B4 SEF)

        B4 SEF *2

        (8.5" x 14" SEF)


        0


        0


        0

        A4 SEF

        A4 SEF

        1

        1

        0

        8.5" x 11" SEF

        8.5" x 11" SEF

        1

        1

        1

        B5 SEF

        B5 SEF

        0

        1

        1

        11" x 81/2" LEF*3 (A4 LEF)

        A4 LEF*3

        (11" x 81/2" LEF)


        1


        0


        0

        10.5" x 7.25" LEF*4 (B5 LEF)

        B5 LEF*4

        (10.5" x 7.25" LEF)


        0


        1


        0

        A5 LEF

        A5 LEF

        1

        0

        1

        *1: The machine detects either 11" x 17" SEF or A3 SEF, depending on the setting of SP 5-181-002 (Tray 1) or -006 (Tray 2).

        *2: The machine detects either 8.5" x 14" SEF or B4 SEF, depending on the setting of SP 5-181-003 (Tray 1) or -007 (Tray 2).

        *3: The machine detects either 11" x 81/2" LEF or A4 LEF, depending on the setting of SP 5-181-001 (Tray 1) or -005 (Tray 2).

        *4: The machine detects either B5 LEF or 10.5" x 7.25" LEF, depending on the setting of SP 5-181-004 (Tray 1) or -008 (Tray 2)..

        Table 3: Paper Size (By-pass Table)

        0: Pushed, 1: Not pushed


        Models

        Bit No.

        North America

        Europe/Asia

        3

        2

        1

        0

        11" x 17" SEF*1

        (11" x 8.5" LEF)

        A3 SEF*1 (A4 LEF)


        1


        1


        1


        0

        11" x 17" SEF*1

        (11" x 8.5" LEF)

        A3 SEF*1 (A4 LEF)


        1


        1


        0


        0

        8.5" x 11" SEF*1

        (8.5" x 11" SEF*2)

        A4 SEF*1 (A5 LEF)


        1


        1


        0


        1

        8.5" x 11" SEF*1

        (8.5" x 11" SEF*2)

        A4 SEF*1 (B5 LEF)


        1


        0


        0


        1

        5.5" x 8.5" SEF

        A5 SEF

        1

        0

        1

        1

        5.5" x 8.5" SEF

        A5 SEF

        0

        0

        1

        1

        5.5" x 8.5" SEF

        A6 SEF

        0

        1

        1

        1

        5.5" x 8.5" SEF

        A6 SEF

        1

        1

        1

        1


        • *1: When the machine determines that the paper feed direction is "LEF", it considers that the paper size is bracketed size.

          Appendix: Service Program Mode Tables

          APS Original Size Detection



          Original Size


          Length Sensor

          Width Sensor


          SP4-301

          display

          Metric version

          Inch version

          L3

          L2

          L1

          W1

          W2

          A3

          11" x 17"

          O

          O

          O

          O

          O

          00011111

          B4

          10" x 14"

          O

          O

          O

          O

          X

          00011110

          F4

          8.5" x 13", 8.25" x

          13", or 8" x 13"

          SP 5126 controls the size that is detected


          8.5" x 14"


          O


          O


          O


          X


          X


          00011100

          A4 LEF

          8.5" x 11"

          X

          X

          X

          O

          O

          00000011

          B5 LEF

          -

          X

          X

          X

          O

          X

          00000010

          A4 SEF

          11" x 8.5"

          X

          O

          O

          X

          X

          00001100

          B5 SEF

          -

          X

          X

          O

          X

          X

          00000100


          A5 LEF/ SEF

          5.5" x 8.5",

          8.5" x 5.5"


          X


          X


          X


          X


          X


          00000000

      2. OPTIONS


        3000/2000-Sheet (Booklet) Finisher (D636/D637)



        6140


        Bit


        Description

        Reading

        0

        1

        001

        Entrance Sensor

        No paper detected

        Paper detected

        002

        Proof Exit Sensor

        No paper detected

        Paper detected

        003

        Proof Full Detection Sensor

        Not Full

        Full


        004


        Upper Tray Exit Sensor

        No paper detected*1

        Paper detected*1

        005

        Staple Exit Sensor

        No paper detected

        Paper detected

        006

        Shift Roller HP Sensor

        Not HP

        HP

        007

        Shift Exit Sensor

        No paper detected

        Paper detected

        008

        Exit Guide Plate HP Sensor

        Not HP

        HP

        009

        Lower Tray Height Sensor

        No paper detected

        Paper detected

        010

        Upper Tray Height Sensor

        No paper detected

        Paper detected

        011

        Upper Tray Full Sensor

        Not Full

        Full

        012

        Stack Roller HP Sensor

        Not HP

        HP

        013

        Jogger HP Sensor

        Not HP

        HP

        014

        Feed Out Belt HP Sensor

        HP

        Not HP

        015

        Stapling Tray Paper Sensor

        No paper detected

        Paper detected

        016

        Corner Stapler HP Sensor

        Not HP

        HP

        017

        Stapler Rotation HP Sensor

        Not HP

        HP

        018

        Upper Tray Limit SW

        Not Limit

        Limit

        019

        Door Switch

        Closed

        Open


        6140


        Bit


        Description

        Reading

        0

        1

        020

        Corner Stapler Operation

        Not HP

        HP

        021

        Staple Detection

        No staple detected

        Staple detected

        022

        Staple Dip Detection

        No staple detected

        Staple detected

        023

        Punch Movement HP Sensor

        Not HP

        HP

        024

        Paper Position Slide HP Sensor

        Not HP

        HP

        025

        Paper Position Sensor

        No paper detected

        Paper detected

        026

        Punch Full Sensor

        Not Full

        Full

        027

        Punch HP Sensor

        Not HP

        HP

        028

        Punch DIP SW 1

        See *1

        029

        Punch DIP SW 2

        See *1

        030

        Stack Junction Gate HP Sensor

        Not HP

        HP

        031

        Stack Present Sensor

        No paper detected

        Paper detected

        032

        Clamp Roller HP Sensor

        Not HP

        HP

        033

        Fold Entrance Sensor

        No paper detected

        Paper detected

        034

        Bottom Fence HP Sensor

        Not HP

        HP

        035

        Fold Cam HP Sensor

        Not HP

        HP

        036

        Fold Plate HP Sensor

        Not HP

        HP

        037

        Fold Unit Exit Sensor

        No paper detected

        Paper detected


        038


        Lower Tray Full Sensor: Front

        No paper detected*2

        Paper detected*2


        039


        Lower Tray Full Sensor: Rear

        No paper detected*2

        Paper detected*2

        040

        Booklet Stapler 1: Operation

        Not HP

        HP

        041

        Booklet Stapler 1: Staple In (Front)

        No staple detected

        Staple detected

        Appendix: Service Program Mode Tables


        6140


        Bit


        Description

        Reading

        0

        1


        042

        Booklet Stapler 1: Staple In (Leading Edge)


        No staple detected


        Staple detected


        043

        Booklet Stapler 1: Operation (Rotation/Rear)


        Not HP


        HP

        044

        Booklet Stapler 1: Staple In (Rear)

        No staple detected

        Staple detected


        045

        Booklet Stapler 1: Staple In (Leading Edge/Rear)


        No staple detected


        Staple detected

        046

        Upper Tray Full Sensor: 3000

        Not Full

        Full


        *1: Combination of DIP SW 1 and SW 2


        DIP SW 1

        DIP SW 2

        Punch Type

        0

        0

        Japan

        1

        0

        Europe

        0

        1

        North America

        1

        1

        North Europe


        *2: Please refer to "Lower Tray (D637 Only)" in the Service Manual for the "3000/2000 (Booklet) Finisher".

        Appendix: Service Program Mode Tables

        1000-Sheet Finisher (D588)



        6139


        Bit


        Description

        Reading

        0

        1


        001


        Entrance Sensor


        Paper detected

        No paper detected


        002

        Shift Exit Sensor

        (Lower Tray Exit Sensor)


        No paper detected


        Paper detected


        003

        Staple Entrance Sensor (Stapler Tray Entrance Sensor)


        Paper detected

        No paper detected


        004

        Staple Moving HP Sensor (Stapler HP Sensor)


        Not HP


        HP


        005

        Jogger HP Sensor

        (Jogger Fence HP Sensor)


        Not HP


        HP

        006

        Stack Feed-out Belt HP Sensor

        HP

        Not HP

        007

        Staple Tray Paper Sensor

        No paper detected

        Paper detected


        008

        Staple Rotation Sensor (Staple Rotation HP Sensor)


        Not HP


        HP


        009


        Staple Sensor


        Staple detected

        No staple detected


        010


        Staple READY Detection


        Staple detected

        No staple detected


        011

        Exit Guide Plate HP

        (Exit Guide Plate HP Sensor)


        Not HP


        HP

        012

        Shift HP Sensor

        Not HP

        HP



        013

        Paper Sensor

        (Stack Height Sensor)

        No output tray detected

        Output tray detected


        014

        Tray Lower Sensor

        (Lower Tray Lower Limit Sensor)


        Lower limit


        Not lower limit


        015

        Proof Full Sensor (Paper Limit Sensor)


        Not full


        Full

    2. OUTPUT CHECK


      Appendix: Service Program Mode Tables

      1. COPIER


        5804

        Output Check

        001

        Exit Motor: 350


        Paper exit motor (Mainframe)

        002

        Exit Motor: 175

        003

        Exit Motor: 230

        004

        Exit Motor: 180

        005

        Exit Motor: 154

        006

        Exit Motor: 90

        007

        Feed Motor: 300


        Paper feed motor (Mainframe)

        008

        Feed Motor: 255

        009

        Feed Motor: 230

        010

        Feed Motor: 215

        011

        Feed Motor: 180

        012

        Feed Motor: 154

        013

        Feed Motor: 90

        014

        Bank: Feed Motor: 300


        Paper feed motor (Optional paper feed unit)

        015

        Bank: Feed Motor: 255

        016

        Bank: Feed Motor: 230

        017

        Bank: Feed Motor: 215

        018

        Bank: Feed Motor: 180


        5804

        Output Check

        019

        Bank: Feed Motor: 154


        020

        Bank: Feed Motor: 90

        021

        LCT: Feed Motor: 300


        Paper feed motor (Optional LCT)

        022

        LCT: Feed Motor: 255

        023

        LCT: Feed Motor: 230

        024

        LCT: Feed Motor: 215

        025

        LCT: Feed Motor: 180

        026

        LCT: Feed Motor: 154

        027

        LCT: Feed Motor: 90

        028

        Paper Feed Clutch 1


        Paper feed clutch 1/2 (Mainframe)

        029

        Paper Feed Clutch 2

        030

        Bank: Paper Feed Clutch 3


        Paper feed clutch 3/4 (Optional paper feed unit)

        031

        Bank: Paper Feed Clutch 4

        032

        LCT: Paper Feed Clutch

        Paper feed clutch (Optional LCT)

        033

        Pick-up Solenoid 1


        Pick-up Solenoid 1/2 (Mainframe)

        034

        Pick-up Solenoid 2

        035

        Bank: Pick-up Solenoid 3


        Pick-up Solenoid 3/4 (Optional paper feed unit)

        036

        Bank: Pick-up Solenoid 4

        037

        LCT: Pick-up Solenoid

        Pick-up Solenoid (LCT)

        038

        Tray Lift Motor 1: Up


        -

        039

        Tray Lift Motor 1: Down

        040

        Tray Lift Motor 2: Up

        Appendix: Service Program Mode Tables


        5804

        Output Check

        041

        Tray Lift Motor 2: Down


        042

        Paper Tray Lock Solenoid

        Not used


        043


        Bank: Paper Tray Lock Solenoid

        Tray lock solenoid (Optional paper feed unit)

        044

        Registration Motor: 230


        -

        045

        Registration Motor: 180

        046

        Registration Motor: 154

        047

        Registration Motor: 90

        048

        Exit: Junction Gate Solenoid

        Junction gate 1 solenoid

        049

        Duplex: Inverter Gate Solenoid

        Not used

        050

        Duplex Inverter Motor: Fwd: 230


        -

        051

        Duplex Inverter Motor: Fwd: 180

        052

        Duplex Inverter Motor: Fwd: 154

        053

        Duplex Inverter Motor: Fwd: 90

        054

        Duplex Inverter Motor: Rev: 230

        055

        Duplex Inverter Motor: Rev: 180

        056

        Duplex Inverter Motor: Rev: 154

        057

        Duplex Inverter Motor: Rev: 90

        058

        Duplex/By-pass Motor: Fwd: 230


        -

        059

        Duplex/By-pass Motor: Fwd: 180

        060

        Duplex/By-pass Motor: Fwd: 154

        061

        Duplex/By-pass Motor: Fwd: 90

        062

        Duplex/By-pass Motor: Rev: 230

        063

        Duplex/By-pass Motor: Rev: 180

        5804

        Output Check

        064

        Duplex/By-pass Motor: Rev: 154


        065

        Duplex/By-pass Motor: Rev: 90

        066

        By-pass Feed Clutch

        -

        067

        By-pass Pick-up Solenoid

        -

        068

        Bridge/Exit Tray: Drive Motor: 230


        Drive motor (Bridge unit)

        069

        Bridge/Exit Tray: Drive Motor: 180

        070

        Bridge/Exit Tray: Drive Motor: 154

        071

        Bridge/Exit Tray: Drive Motor: 90


        072

        Bridge/Exit Tray: Junction Gate Solenoid

        Junction Gate Solenoid (Bridge unit)

        073

        Bridge/Exit Tray: Drive Motor: Reset

        -

        074

        Bridge/Exit Tray: Drive Motor: Enable

        -

        075

        Bridge: Cooling Fan Motor

        Not used

        076

        Transfer Belt Contact Motor

        -

        077

        OPC Motor: 230


        Drum motor

        078

        OPC Motor: 180

        079

        OPC Motor: 154

        080

        OPC Motor: 90

        081

        Transfer/Development Motor: 230


        -

        082

        Transfer/Development Motor: 180

        083

        Transfer/Development Motor: 154

        084

        Transfer/Development Motor: 90

        085

        Fusing Motor: 230


        -

        086

        Fusing Motor: 180

        5804

        Output Check

        087

        Fusing Motor: 154


        088

        Fusing Motor: 90

        089

        Development Puddle Motor

        -

        090

        PTL Control

        -

        091

        Fusing Fan Motor: High


        Fusing exhaust fan motor

        092

        Fusing Fan Motor: Low

        093

        Exhaust Fan Motor: High


        Exhaust fan motor

        094

        Exhaust Fan Motor: Low

        095

        Duct Fan Motor

        Cooling fan motor

        096

        Exit Fan Motor: High


        Paper exit cooling fan motor

        097

        Exit Fan Motor: Low

        098

        PSU Fan Motor

        -


        099


        1-Bin Junction Gate Solenoid

        Junction gate 2 solenoid (1-bin unit)

        100

        Polygon Motor: 230


        -

        101

        Polygon Motor: 180

        102

        Polygon Motor: 154

        103

        Polygon Motor: 90

        104

        LD 1


        -

        105

        LD 2

        106

        Toner Bottle Motor: Fwd

        Toner supply motor

        107

        Quenching Lamp

        -

        108

        Charge Bias

        -

        109

        Development Bias

        -

        Appendix: Service Program Mode Tables

        5804

        Output Check

        110

        Transfer Belt Voltage

        -

        111

        ID Sensor LED

        -

        115

        Cleaning Web Motor

        Web motor

        116

        Shift Tray Motor

        Not used

        117

        CTL Cooling FAN

        Controller fan

        202

        Scanner Lamp

        -


      2. 1000-SHEET FINISHER (D588)



        6144

        Output Check

        Display

        Description

        001

        Upper Relay Motor

        Upper Transport Motor

        002

        Lower Relay Motor

        Lower Transport Motor

        003

        Exit Motor

        -

        004

        Proof Junction Gate SOL

        Tray Junction Gate Solenoid

        005

        Lower Tray Lift Motor

        -

        006

        Jogger Fence Motor

        -

        007

        Stapler Motor

        -

        008

        Stapler Hammer

        -

        009

        Stapler Junction Gate Solenoid

        -

        010

        Positioning Roller Solenoid

        -

        011

        Stack Feed-out Motor

        -

        012

        Shift Motor

        -

        013

        Exit Guide Plate Motor

        -

        Appendix: Service Program Mode Tables

      3. 3000 /2000-SHEET (BOOKLET) FINISHER (D636/D637)



        6145

        Output

        Display

        Description

        001

        Entrance Motor

        -

        002

        Upper Transport Motor

        -

        003

        Lower Transport Motor

        -

        004

        Upper/Proof Tray Exit Motor

        -

        005

        Clamp Roller Retraction Motor

        -

        006

        Shift Roller Motor

        -

        007

        Exit Guide Plate Motor

        -

        008

        Upper Tray Lift Motor

        -

        009

        Stacking Sponge Roller Motor

        -

        010

        Jogger Fence Motor

        -

        011

        Feed Out Belt Motor

        -

        012

        Corner Stapler Movement Motor

        -

        013

        Corner Stapler Rotation Motor

        -

        014

        Corner Stapler

        -

        015

        Proof Junction Gate Solenoid

        -

        016

        Stapling Tray Junction Gate Solenoid

        -


        017

        Stapling Edge Pressure Plate Solenoid


        -

        018

        Positioning Roller Solenoid

        -

        019

        Booklet Pressure Roller Solenoid

        -

        020

        Stack Junction Gate Motor

        -

        021

        Fold Unit Bottom Fence Lift Motor

        -

        022

        Booklet Stapler: Front

        -

        023

        Booklet Stapler: Rear

        -

        024

        Fold Plate Motor

        -

        025

        Fold Roller Motor

        -

        026

        Positioning Roller Motor

        -

        027

        Punch Drive Motor

        -

        028

        Punch Movement Motor

        -

        029

        Paper Position Sensor Slide Motor

        -

    3. PRINTER SERVICE TABLES


      Appendix: Service Program Mode Tables

      1. SP1-XXX (SERVICE MODE)


1001

Bit Switch

001

Bit Switch 1

0

1

bit 0

DFU

-

-

bit 1

DFU

-

-

bit 2

DFU

-

-

bit 3

No I/O Timeout

0: Disable

1: Enable

Enable: The MFP I/O Timeout setting will have no effect. I/O Timeouts will never occur.

bit 4

SD Card Save Mode

0: Disable

1: Enable

Enable: Print jobs will be saved to an SD Card in the GW SD slot.

bit 5

DFU

-

-

bit 6

DFU

-

-

bit 7

[RPCS,PCL]: Printable area frame border

0: Disable

1: Enable

Enable: The machine prints all RPCS and PCL jobs with a border on the edges of the printable area.


1001

Bit Switch

002

Bit Switch 2

0

1

bit 0

DFU

-

-

bit 1

DFU

-

-

bit 2

Applying a collation Type

Shift Collate

Normal Collate

A collation type (shift or normal) will be applied to all jobs that do not already have a ‘Collate Type’ configured.

  • If #5-0 is enabled, this Bit Switch has no effect.

bit 3

[PCL5e/c,PS]: PDL Auto Switching

0: Enable

1: Disable

Disable: The MFPs ability to change the PDL processor mid-job.

Some host systems submit jobs that contain both PS and PCL5e/c. If Auto PDL switching is disabled, these jobs will not be printed properly.

bit 4

DFU

-

-

bit 5

DFU

-

-

bit 6

DFU

-

-

bit 7

DFU

-

-

Appendix: Service Program Mode Tables


1001

Bit Switch

003

Bit Switch 3

0

1

bit 0

DFU

-

-

bit 1

DFU

-

-

bit 2

[PCL5e/c]: Legacy HP compatibility

0: Disable

1: Enable

Enable: Uses the same left margin as older HP models such as HP4000/HP8000.

In other words, the left margin defined in the job (usually "<ESC>*r0A") will be changed to "<ESC>*r1A"

bit 3

DFU

-

-

bit 4

DFU

-

-

bit 5

DFU

-

-

bit 6

DFU

-

-

bit 7

DFU

-

-


1001

Bit Switch

004

Bit Switch 4

0

1


bit 0

DFU

-

-

bit 1

DFU

-

-

bit 2

DFU

-

-

bit 3

IPDS print-side reversal

0: Disable

1: Enable

Enable: Increases printing speed but simplex pages may be printed on the back side of the sheet.

bit 4

DFU

-

-

bit 5

DFU

-

-

bit 6

DFU

-

-

bit 7

IPDS support tools

0: Disable

1: Enable

Enable: Enables the port for IPDS support tools.

Appendix: Service Program Mode Tables


1001

Bit Switch

005

Bit Switch 5

0

1



bit 0

Show "Collate Type", "Staple Type" and "Punch Type" buttons on the operation panel.


Disable


Enable

If enabled, users will be able to configure a Collate Type, Staple Type, and Punch Type from the operation panel. The available types will depend on the device and configured options.

After enabling the function, the settings will appear under: "User Tools > Printer Features > System"


bit 1

Multiple copies if a paper size or type mismatch occurs

0: Disable (Single copy)


1: Enable (Multiple copy)

If a paper size or type mismatch occurs during the printing of multiple copies, only a single copy is output by default. Using this Bit Switch, the device can be configured to print all copies even if a paper mismatch occurs.


bit 2

Prevent SDK applications from altering the contents of a job


0: Disable


1: Enable

If this BitSw is enabled, SDK applications will not be able to alter print data. This is achieved by preventing SDK applications from accessing a module called the "GPS Filter".

Note: The main purpose of this BitSw is for troubleshooting the effects of SDK applications on data.


bit 3

[PS] PS Criteria

Pattern3

Pattern1

Change the number of PS criterion used by the PS interpreter to determine whether a job is PS data or not.

Pattern3: includes most PS commands.

Pattern1: A small number of PS tags and headers


bit 4

Increase max number of the stored jobs to 1000 jobs.

Disable (100)

Enable (1000)



Enable: Changes the maximum number of jobs that can be stored on the HDD via Job Type settings to 1000. The default is 100.


bit 5

DFU

-

-


bit 6

Method for determining the image rotation for the edge to bind on.


0: Disable


1: Enable

If enabled, the image rotation will be performed as they were in the specifications of older models for the binding of pages of mixed orientation jobs.

The old models are below:

  • PCL: Pre-04A models

  • PS/PDF/RPCS:Pre-05S models


bit 7


Letterhead mode printing


0: Disable

1: Enable (Duplex)

Routes all pages through the duplex unit.

If this is disabled, simplex pages or the last page of an odd-paged duplex job are not routed through the duplex unit. This could result in problems with letterhead/pre-printed pages.

Only affects pages specified as Letterhead paper.



1001

Bit Switch

006

Bit Switch 6 DFU

-

-

Appendix: Service Program Mode Tables


1001

Bit Switch

007

Bit Switch 7

0

1



bit 0

Print path

0: Disable

1: Enable

If enabled, simplex pages (in mixed simplex/duplex PS/PCL5 jobs only) and the last page of an odd paged duplex job (PS, PCL5, PCL6), are always routed through the duplex unit. Not having to switch paper paths increases the print speed slightly.


bit 1

to 7


DFU


-


-



1001

Bit Switch

008

Bit Switch 8 DFU

-

-


bit 0

to 3


DFU


-


-



bit 4

PCL edge to edge printing setting

0: Disable (Standard)

1: Enable (BMS)

Switch the edge to edge printing setting for the custom-made machine (BMS).


bit 5

to 7


DFU


-


-


1001

Bit Switch

009

Bit Switch 9

0

1



bit 0

PDL Auto Detection timeout of jobs submitted via USB or Parallel Port (IEEE 1284).


"Disabled (Immediately)"


"Enabled (10 seconds)"


To be used if PDL auto-detection fails. A failure of PDL autodetection doesn't necessarily mean that the job can't be printed. This bit switch tells the device whether to time-out immediately (default) upon failure or to wait 10 seconds.


bit 1

DFU

-

-


bit 2

Job Cancel

Disabled (Not cancelled)


Enabled (Cancelled)

If this bit switch, all jobs will be cancelled after a jam occurs.

Note: If this bitsw is enabled, printing under the following conditions might result in problems:

  • Job submission via USB or Parallel Port

  • Spool printing (WIM >Configuration > Device Settings > System)


bit 3

PCL/PS bypass tray paper rotation (SEF/LEF)


0: Disable


1: Enable



This bitsw causes the device to revert to the behavior of previous generations. It only takes effect if "Bypass Tray Setting Priority" = "Driver/Command".

Previous spec (bitsw=1): If a standard sized paper mismatch occurred in the bypass tray, the MFP always prompted for SEF paper.

If this bitsw=0 (default) then in the event of a standard sized paper mismatch, the MFP will always prompt for paper of the rotation (SEF/LEF) determined by the MFP bypass tray paper setting or by the bypass tray sensor.

Appendix: Service Program Mode Tables



bit 4

Response to PJL USTATUS when multiple collated copies are printed


0: Disable


1: Enable



When enabled, if multiple collated copies are printed, the device no longer responds to PJL USTATUS with the number of pages in the current copy. Instead the device will return the total number of pages for all copies.


Bit 5

to 7

DFU


-


-


1001

Bit Switch

010

Bit Switch 10

0

1


bit 0

to 4


DFU


-


-


bit 5

List / Test Print Lock

0: Disable

1: Enable


If enabled, you can lock or unlock the [List/Test Print] items under the Pinter Features menu when the Store and Skip Errored Job Function is on.


Bit 6

Optional charge machines

-

-


If enabled, you can use the optional charge machines when the Store and Skip Errored Job Function is on.


0: Disable


1: Enable


Bit 7

DFU

-

-



1001

Bit Switch

011

Bit Switch 11

0

1


bit 0

List / Test Print menu

0: Disable

1: Enable



When enabled, [Multiple Lists] menu is displayed in [List / Test Print] under the Printer Features menu.


bit 1

Interrupt printing

0: Job

1: Page


Selects the interrupting units for the interrupt printing function. When you select "0," you can interrupt printing of a job while being processed.

When you select "1," you can interrupt printing of a page while being processed.


Bit 2

to 7

DFU


-


-

Appendix: Service Program Mode Tables


1001

Bit Switch

012

Bit Switch 12

0

1


bit 0

to 7


DFU


-


-



1003

[Clear Setting]


1003 001

Initialize Printer System

Initializes settings in the "System" menu of the user mode.

1003 003

Delete Program



1004

[Print Summary]


1004 001

Print Printer Summary

Prints the service summary sheet (a summary of all the controller settings).



1006

[Sample/Locked Print]

*CTL

0: Link with Doc. Svr, 1: Enable


1006 001

Enables and disables the document server. When you select "0," the document server is enabled or disabled in accordance with Copy Service Mode SP5-967. When you select "1," the document server is enabled regardless of Copy Service Mode SP5-967.



1110

[Media Print Device Setting]

1110 002

0: Disable 1: Enable

Selects the setting for the media print device.



1111

[All Job Delete Mode]


1111 001


0: excluding New Job

1: including New Job

Select whether to include an image processing job in jobs subject to full cancellation from the SCS job list.

    1. SCANNER SERVICE TABLE


      1. SP TABLES


        SP

        Number/Name

        Function/[Setting]

        1001

        Scan NV Version

        Displays the version of the scanner NV.


        1004


        Compression Type

        Selects the compression type for binary picture processing.

        [1 to 3 / 1 / 1/step]

        1: MH, 2: MR, 3: MMR


        1005


        Erase Margin

        Creates an erase margin for all edges of the scanned image.

        If the machine has scanned the edge of the original, create a margin.

        [0 to 5 / 0 / 1 mm/step]


        1009


        Remote scan disable

        Enables or disables the TWAIN function. [0 or 1 / 0 / - ]

        0: Enable, 1: Disable


        1010


        Non Display Clear Light PDF

        Displays or does not display the clear light PDF function.

        [0 or 1 / 0 / - ]

        0: Display, 1: Not display


        1011


        Org Count Disp

        Displays or does not display the original counter.

        [0 or 1 / 0 / - ]

        0: Not display, 1: Display


        1012


        User Info Release

        Clears or does not clear a user information after a job.

        [0 or 1 / 1 / - ]

        0: Not clear, 1: Clear

        SP

        Number/Name

        Function/[Setting]


        2021

        Compression level (grayscale)

        These SP codes set the compression ratio for the grayscale processing mode that can be selected with the notch settings on the operation panel.

        Range: 5 (lowest ratio) <-> 95 (highest ratio)

        1

        Comp 1: 5 - 95

        [5 to 95 / 20 / 1 /step]

        2

        Comp 2: 5 - 95

        [5 to 95 / 40 / 1 /step]

        3

        Comp 3: 5 - 95

        [5 to 95 / 65 / 1 /step]

        4

        Comp 4: 5 - 95

        [5 to 95 / 80 / 1 /step]

        5

        Comp 5: 5 - 95

        [5 to 95 / 95 / 1 /step]

        Appendix: Service Program Mode Tables




        2024*

        [Compression ratio of ClearLight PDF]

        Selects the compression ratio for clearlight PDF for the two settings that can be selected at the operation panel.

        1

        Compression Ratio (Normal image)

        [5 to 95 / 25 / 1 /step ]

        2

        Compression Ratio (High comp image)

        [5 to 95 / 20 / 1 /step ]

        3.13 DETAILED DESCRIPTION OF SP5-749


        5749

        Import/Export

        001

        Import

        101

        Export

        251

        Export Result Print (SP)

        252

        Import Result Print (SP)


        Target model

        Module

        Program No

        Version

        Effective date

        D130

        System/Copy

        D1295751K

        2.04

        July 2012 Production

        • If part of the panel display for SP5-749 appears garbled, please apply the following modification firmware to the machine.


      1. DATA THAT CAN BE IMPORTED AND EXPORTED

        • Copier / Document Server Features

        • Printer Features

        • Scanner Features

        • Facsimile Features

        • Extended Feature Settings

        • Program (Document Server)

        • Program (Copier)

        • Program (Scanner)

        • Web Image Monitor Setting

        • Web Service Settings

        • System Settings

      2. DATA THAT CANNOT BE IMPORTED OR EXPORTED

        • Address book

        • Programs (fax function)

        • Programs (printer function)

        • Scanner function programs that include password settings

        • User stamp in the copy default settings

        • Settings for configuring from telnet

        • @Remote-related data

        • Counters

          Appendix: Service Program Mode Tables

        • Settings that can be specified using Web Image Monitor or Web Service only (such as Bonjour or SSDP settings)

        • Some System Settings*1 *2

          *1 The setting for the date, those settings that require the device certificate, and those settings that need to be adjusted for each device (for example, image adjustment settings) cannot be imported or exported.

          *2 Settings only for executing functions and settings only for viewing cannot be imported or exported.


      3. IMPORT/EXPORT CONDITION

        Import/export is possible between devices only if their models, region of use, and the following device configuration match.

        • Input Tray

        • Output Tray

        • Whether or not equipped with the duplex function

        • Whether or not equipped with a finisher and the type of finisher

        • ADF

        • Whether or not equipped with a hard disk

        • Whether or not equipped with the Remote Machine function


      4. LOCATION OF STORED DATA (LOG)

        The log is stored in the same location as the exported device setting information file. To use this function, it is necessary to create the device setting information file with special software and store it on the web server. For details, contact your sales representative.

      5. POSSIBLE SOLUTIONS FOR IMPORT/EXPORT PROBLEMS

        If an error occurs, check the log's result code first. Values other than 0 indicate that an error occurred. The result code will appear in the circled area illustrated below.

        • Example of a log file

          image

          Result Code

          Cause

          Solutions

          2 (INVALID REQUEST)

          A file import was attempted between different models or machines with different device configurations.

          Import files exported from the same model with the same

          device configurations.

          4 (INVALID OUTPUT DIR)

          Failed to write the device information to the destination

          device.

          Check whether the destination device is operating normally.

          7( MODULE ERROR)

          An unexpected error occurred during import or export.

          Switch the power off and then back on, and

          then try the operation again. If the error persists, contact your service representative.

          8 (DISK FULL)

          The available storage space on the external medium is insufficient.

          Execute the operation again after making sure there is enough storage space.

          9 (DEVICE ERROR)

          Failed to write or read the log file.

          Check whether the path to the folder for storing the file or the folder in which the file is stored is missing.

          10 (LOG ERROR)

          The hard disk is faulty.

          Contact your service representative.

          If you cannot solve the problem or do not know how to solve it after checking the code, note down the error log entry, and then contact your service representative.


          Result Code

          Cause

          Solutions

          20 (PART FAILED)

          Failed to import some settings.

          The reason for the failure is logged in "NgCode". Check the code.

          The specified value exceeds the allowable range.

          The permission to edit the setting is missing.

          The setting does not exist in the system.

          The setting cannot be changed because of the system status or interlocking with other specified settings.

          The setting cannot be changed for some other reason.

          21 (INVALID FILE)

          Failed to import the file because it is in the wrong format in the external medium.

          Check whether the file format is correct. The log is in the form of a CSV file

          22 (INVALID KEY)

          The encryption key is not valid.

          Use the correct encryption key.

          • Reason for the Error (Ng-Name)

          1. INVALID VALUE

          2. PERMISSION ERROR

          3. NOT EXIST

          4. INTERLOCK ERROR

          5. OTHER ERROR


          Appendix: Service Program Mode Tables

          • When exporting device information from the control panel, the data can be saved only on an SD card.

          • The file format for exports is CSV.


      6. EXPORTING DEVICE INFORMATION

        When exporting SP device information from the control panel, the data is saved on an SD card.

        1. Insert an SD card into the media slot on the side of the control panel.

        2. Enter SP mode.

        3. Press SP5-749-001

        1. Select target SP settings to be exported.

          image


        2. Select the Option Settings.

          Item

          Specification

          Note

          Unique

          Unique information of the machine is included in exported file if you select "Unique" setting.

          Unique information that can be updated

          #1. Items that are to be use to identify the machine itself among some devices.

          Example: IP address / Host name / Information related to FAX number /Mail address assigned the machine

          #2. Items for specifying the options equipped the machine. Example: Lot number for developer

          Unique information that cannot be updated


          #3. Items that the problem may occur by importing Example: Serial number / Information related to @remote

          #4. Items for managing the history of the machine


          Example: time and date / counter information / Installation date


          #5. Setting value for Engine

          Secret

          Secret information is exported if you select "Secret" setting.

          Secret information

          #1. Data that absolutely cannot be exported. (Exported data becomes turned letter) Example: Password / Encryption key / PIN code

          #2. Confidential information for the customer

          Example: User name / User ID / Department code / Mail address / Phone number

          #3. Personal information

          Example: Document name / Image data

          #4. Sensitive information for the customer

          Example: IP address / MAC address / Network parameter

        3. Select an Encryption Setting.

          Item

          Specification

          Note

          Encryption

          Select whether perform the encryption function or not when exporting.

          If you push "Encryption" key, you can export secret

          information.

          If the encryption function is used, setting of encryption key is required by direct input.

          • Type the arbitrary password using soft keyboard

          • Can enter up to 32 characters


        4. Press “Execute” key.

        5. Press [OK].


          Appendix: Service Program Mode Tables

          • If data export fails, the details of the error can be viewed in the log.


      7. IMPORTING DEVICE INFORMATION

Import device information saved on an SD card.

  1. Insert an SD card into the media slot on the side of the control panel.

  2. Enter SP mode.

3. Press SP5-749-101


image

  1. Select a unique setting.

  2. Press “Encryption key”, if the encryption key was created when the file was exported.

    Item

    Specification

    Note

    Unique

    If you want to apply the unique information to the target machine,

    select the "Unique" key.

    Refer to the above information

    Encryption

    If the encrypted fail is selected as import file, this setting is required.


  3. Press “Execute” key.

  4. Press [OK].



SR790(B408)/SR3090(D588) 1000-SHEET FINISHER


REVISION HISTORY

Page

Date

Added/Updated/New



None

1000-SHEET FINISHER B408/D588

TABLE OF CONTENTS

  1. REPLACEMENT AND ADJUSTMENT 1

    1. MAIN PCB 1

    2. STAPLER UNIT 2

    3. MOTORS 3

      1. SHIFT MOTOR 3

      2. STAPLER MOTOR 3

      3. UPPER TRANSPORT MOTOR AND EXIT MOTOR 4

      4. LOWER TRANSPORT MOTOR 4

    4. MOTORS AND SENSORS 5

      1. PREPARATION 5

      2. STACK HEIGHT SENSOR 6

      3. STAPLER TRAY PAPER SENSOR 6

      4. LOWER TRAY LIFT MOTOR 7

      5. STACK FEED-OUT MOTOR 7

  2. TROUBLESHOOTING 8

    1. JAM DETECTION 8

  3. SERVICE TABLES 9

    1. DIP SWITCH SETTINGS 9

  4. DETAILED DESCRIPTIONS 10

    1. GENERAL LAYOUT 10

    2. ELECTRICAL COMPONENT LAYOUT 11

    3. ELECTRICAL COMPONENT DESCRIPTION 13

    4. DRIVE LAYOUT 15

    5. JUNCTION GATES 16

      Upper Tray Mode 16

      Sort/Stack Mode 16

      Staple Mode 16

    6. UPPER TRAY 17

    7. LOWER TRAY UP/DOWN MECHANISMS 18

    8. PAPER SHIFT MECHANISM 19

    9. JOGGER UNIT PAPER POSITIONING MECHANISM 20

    10. EXIT GUIDE PLATE 21

    11. STAPLER MECHANISM 22

    12. STAPLER UNIT MOVEMENT MECHANISM 23

    13. PAPER FEED-OUT MECHANISM 24

  1. REPLACEMENT AND ADJUSTMENT

    MAIN PCB



    CAUTION

    Turn off the main power switch and unplug the machine before beginning any of the procedures in this section.


    NOTE: This manual uses the following symbols.

     : See or Refer to : Screws : Connector : Clip ring

    : E-ring


    1. MAIN PCB


      [B]

      1000-Sheet Finisher SR790/SR3090

      B408/D588

      [A]


      1. Rear cover [A] (x 2)

      2. Main PCB [B] (x 4, All )

      STAPLER UNIT


    2. STAPLER UNIT

      1. Side cover [A] (x 2)

      2. Open exit guide plate [B]

      3. Upper side cover [C] (x 2)


        [C]


        [A]


        [B]


        image

        image

      4. Front cover support plate [D] (x 1)

      5. Front cover [E]

      6. Front inner cover [F] (x 2)


        image

      7. Harness [G]

      8. Unhook the spring [H]

      9. Turn the stapler unit [I] and take it out.

      10. Bracket [J] (x 2)


      [J]

      [D]


      [E]


      [F]


      [H]


      [G] [I]


      B408/D588 2 SM


    3. MOTORS

      1. SHIFT MOTOR

        1. Rear cover (1.1)

        2. Shift motor [A] (x 2, x 1)


      2. STAPLER MOTOR


  1. Rear cover (1.1)

  2. Stapler motor [A] (x 2, x 1)


[A]

MOTORS



1000-Sheet Finisher SR790/SR3090

B408/D588

[A]

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