Ricoh MP4002/5002 service manual Part 12

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876


D

Log Data Error

An error is detected in the handling of the log data at power on or during machine operation. This can be caused by switching the machine off while it is operating.


-01


-

Log Data Error 1

  • Damaged log data file in the HDD

Initialize the HDD with SP5832-004.


-02


-

Log Data Error 2

  • HDD encryption unit not installed

  1. Ask the customer's administrator to disable the HDD encryption setting with a user tool.

  2. Install the HDD encryption unit.


-03


-

Log Data Error 3

  • Invalid log encryption key due to defective NVRAM data

  1. Initialize the HDD with SP5832-004.

  2. Ask the customer's administrator to disable the HDD encryption setting with a user tool.


-04


-

Log Data Error 4

  • Unusual HDD encryption function due to defective NVRAM data

Initialize the HDD with SP5832-004.


-05


-

Log Data Error 5

  • Installed a NVRAM or HDD which was used in another machine

  1. Reinstall the previous NVRAM or HDD.

  2. Initialize the HDD with SP5832-004.


-99


-

Log Data Error 99

  • Other than the above causes

Ask your supervisor.

Trouble- shooting



877


B

HDD DataOverwriteSecurity SD card error

The 'all delete' function cannot be executed but the DataOverwriteSecurity Unit is installed and activated.

  • Defective SD card

  • SD card not installed

  1. Replace the NVRAM and then install the new SD card.

  2. Check and reinstall the SD card.



878

D

USB Flash Error


-00


-

TPM system authentication error

The system firmware is not authenticated by TPM (security chip).

  • Incorrect updating for the system firmware

  • Defective flash ROM on the controller board Replace the controller board.


-01


-

USB Flash Error

File system in the USB flash device is defective.

  • Cannot mount partition 3 in the USB flash device.

  • Encryption key does not exist.

  • Cannot find the file for KMMD to be operated. Replace the controller board.


-02


-

TPM Error

An error occurred in TPM or in TPM driver.

  • TPM defective

Replace the controller board.



-03


-

TCSD Error

An error occurred in TPM or in TPM driver.

  • TPM defective

Replace the controller board.




880


B

File Format Converter (MLB) error

A request to get access to the MLB is not answered within the specified time.

  • MLB defective, replace the MLB




881


D

Authentication area error

Authentication application error is detected.

  • Error data in an authentication application reaches the management limit.




899


D

Software performance error

If the processing program shows abnormal performance and the program is abnormally ended, this SC is issued.

  • Controller board defective

  • Software defective

Trouble- shooting

SC Tables: SC9xx



900


D

Electrical total counter error

The total counter contains something that is not a number.

  • NVRAM incorrect type

  • NVRAM defective

  • NVRAM data scrambled

  • Unexpected error from external source



920

B

Printer error

-01


-

Timeout error during the PM operation

-02

Working memory error

-03

Cannot start-up the filtering process

-04

Abnormal exit from the filtering process


-


-

An internal application error was detected and operation cannot continue.

  • Software defective; turn the machine off/on, or change the controller firmware

  • Insufficient memory



921

D

Printer font error

-01

-

Resident font is not found

-02

-

Option font is not found


-


-

A necessary font is not found in the SD card.

  • A necessary font is not found in the SD card.

  • The SD card data is corrupted.


925

B

Net File function error

-00

-

HDD is defective

-01

-

NetFile management file is broken


-


-

The NetFile file management on the HDD cannot be used, or a NetFile management file is corrupted and operation cannot continue. The HDDs are defective and they cannot be debugged or partitioned, so the Scan Router functions (delivery of received faxes, document capture, etc.), Web services, and other network functions cannot be used.

HDD status codes are displayed below the SC code.

  • Refer to the four procedures below (Recovery from SC 925).


Here is a list of HDD status codes:


Display

Meaning

(-1)

HDD not connected

(-2)

HDD not ready

(-3)

No label

(-4)

Partition type incorrect

(-5)

Error returned during label read or check

(-6)

Error returned during label read or check

(-7)

"filesystem" repair failed

(-8)

"filesystem" mount failed

(-9)

Drive does not answer command

(-10)

Internal kernel error

(-11)

Size of drive is too small

(-12)

Specified partition does not exist

Display

Meaning

(-13)

Device file does not exist


Recovery from SC 925 Procedure 1

If the machine shows SC codes for HDD errors (SC860 to SC865) with SC 925, do the recovery procedures for SC860 to SC865.

Procedure 2

If the machine does not show one of the five HDD errors (SC860 to SC865), turn the machine power off and on. If this is not the solution for the problem, then initialize the NetFile partition on the HDD with SP5832-011 (HDD Formatting – Ridoc I/F).

NetFiles: Jobs printed from the document server using a PC and DeskTopBinder

Before you initialize the Netfile partition with SP5832-011, do these steps:

  1. Go into the User Tools mode and do "Delivery Settings" to print all received fax documents that are scheduled for delivery. Then erase them.

  2. In the User Tools mode, do Document Management> Batch Delete Transfer Documents.

    Trouble- shooting

  3. Do SP5832-011, then turn the machine power off and on.

Procedure 3

If "Procedure 2" is not the solution for the problem, do SP5832-001 (HDD Formatting – All), then turn the machine power off and on.

SP5832-001 erases all document and address book data on the hard disks. Ask the customer before you do this SP code.

Procedure 4

If "Procedure 3" is not the solution for the problem, replace the HDD.



990


D

Software error 1

The software performs an unexpected function and the program cannot continue.

  • Software defective, re-boot


991


C

Software error 2

The software performs an unexpected function. However, unlike SC990, recovery processing allows the program to continue.

  • Software defective, re-boot


In order to get more details about SC990 and SC991:

  1. Execute SP7403 or print an SMC Report (SP5990) to read the history of the 10 most recent logged errors.

  2. If you press the zero key on the operation panel with the SP selection menu displayed, you will see detailed information about the recently logged SC990 or SC991, including the software file name, line number, and so on.

    image



992


D

Undefined error

Defective software program

  • An error undetectable by any other SC code occurred




994


C

Application Item Error

The number of executed application items on the operation panel reach the maximum limit for the operation panel structure.

  • Too much executed application items

995

D

CPM setting error


-01


-

  • Defective BCU

  • NVRAM Replacement error

  1. Install the previous NVRAM.

  2. Input the serial number with SP5811-003, and turn the main power switch off/on.


-02


-

  • Defective NVRAM

  • Defective controller

  1. Update the controller firmware.

  2. Install a new NVRAM, and turn off and on the main power switch after SC995-002 has occurred.


-03


-

  • Incorrect type controller installed

  • Defective controller

1. Replace the controller with the correct type.


-04


-

  • Incorrect model controller installed.

1. Replace the controller with the correct model.

Trouble- shooting




997


B

Software Error 3: Cannot select application function

An application does not start after the user pushed the correct key on the operation panel.

  • Software bug

  • A RAM or DIMM option necessary for the application is not installed or not installed correctly.



998


D

Software Error 4: Application cannot start

Register processing does not operate for an application within 60 s after the machine power is turned on. No applications start correctly, and all end abnormally.

  • Software bug

  • A RAM or DIMM option necessary for the application is not installed or not installed correctly.

    1. ELECTRICAL COMPONENT DEFECTS


      Trouble- shooting

      1. SENSORS


        Component (Symbol)


        CN


        Condition


        Symptom


        By-pass Paper Length Sensor


        236-2 (IOB)

        Open


        Paper size error

        Shorted


        Duplex Entrance


        217-A8 (IOB)

        Open

        Jam Z

        Shorted

        Jam Z


        Duplex Cover


        217-A11 (IOB)

        Open

        "Open Cover" is displayed.

        Shorted

        “Open cover" cannot be detected.


        Duplex Exit


        217-A14 (IOB)

        Open

        Jam Z

        Shorted

        am Z (Jam 1)


        By-pass Paper End


        217-B3 (IOB)


        Open

        The Paper End indicator lights even if paper is placed on the by-pass tray.


        Shorted

        The Paper End indicator does not light even if there is no paper on the by-pass tray.


        By-pass Paper Size

        217-B9, B10,B12,B13 (IOB)

        Open


        Paper size error


        Shorted


        Toner Overflow


        217-B15 (IOB)


        Open

        CPU cannot detect the toner overflow even the waste toner in the transfer belt unit is full.


        Shorted

        CPU detects the toner overflow even the waste toner in the transfer belt unit is not full.

        Component (Symbol)


        CN


        Condition


        Symptom


        Paper Feed 1


        216-A4 (IOB)


        Open/Shorted

        No symptom, but this may cause Jam A, and some pieces of paper are remaining at the paper feed unit when tray 1 is opened.


        Relay 1


        216-A7 (IOB)

        Open

        Jam A

        Shorted

        Jam A, B


        Paper End 1


        216-A10 (IOB)


        Open

        The Paper End indicator lights even if paper is placed in the paper tray 1.


        Shorted

        The Paper End indicator does not light even if there is no paper in the paper tray 1.


        Tray Lift 1

        216-A13 (IOB)

        Open/ Shorted


        SC501 is displayed.


        Paper Feed 2


        216-B4 (IOB)


        Open/ Shorted

        No symptom, but this may cause Jam A and some pieces of paper are remaining at the paper feed unit when tray 2 is opened.


        Relay 2


        216-B7 (IOB)

        Open

        Jam A

        Shorted

        Jam A, B


        Paper End 2


        216-B10 (IOB)


        Open

        The Paper End indicator lights even if paper is placed in the paper tray 2.


        Shorted

        The Paper End indicator does not light even if there is no paper in the paper tray 2.

        Trouble- shooting


        Component (Symbol)


        CN


        Condition


        Symptom


        Tray Lift 2

        216-B13 (IOB)

        Open/ Shorted


        SC502 is displayed.


        Registration


        209-2 (IOB)

        Open

        Jam A (Jam 8, 17)

        Shorted

        Jam A, B (Jam 1)


        Paper Size 1

        209-4, 5, 5, 8 (IOB)

        Open/ Shorted


        Paper size error in tray 1


        Paper Size 2

        209-9, 10,

        11, 13 (IOB)

        Open/ Shorted


        Paper size error in tray 2

        Lower Paper Height 1


        210-4 (IOB)

        Open/ Shorted


        Remaining paper volume in tray 2 on the LCD is wrong.

        Lower Paper Height 2


        210-7 (IOB)

        Open/ Shorted

        Upper Paper Height 1


        210-12 (IOB)

        Open/ Shorted


        Remaining paper volume in tray 1 on the LCD is wrong.

        Upper Paper Height 2


        210-15 (IOB)

        Open/ Shorted


        Junction Jam

        221-A10 (IOB)

        Open/ Shorted


        Jam C


        Paper Exit


        221-B2 (IOB)

        Open

        Jam C

        Shorted

        Jam C


        Fusing Exit


        221-B5 (IOB)

        Open

        Jam C

        Shorted

        Jam C


        Component (Symbol)


        CN


        Condition


        Symptom


        Paper Overflow


        221-B8 (IOB)


        Open

        Paper overflow message is not displayed when a paper overflow condition exists.


        Shorted

        Paper overflow message is displayed when a paper overflow condition does not exist.


        TD (Toner Density)


        213-14 (IOB)


        Open

        The add toner indicator blinks even if there is toner in the development unit.

        Shorted

        SC390 is displayed.


        Web End


        208-16 (IOB)


        Open

        CPU detects the web end even the web is not used up.


        Shorted

        CPU cannot detect the web end even the web is used up.


        ID (Image Density)


        208-11 (IOB)

        Open

        SC350 is displayed after copying.

        Shorted

        SC351 is displayed after copying.


        Fusing Entrance


        208-8 (IOB)


        Open

        CPU cannot detect paper even a sheet of paper remains at the fusing unit.


        Shorted

        CPU detects paper even a sheet of paper does not remain at the fusing unit.


        Scanner Home Position


        318-2 (SIO)

        Open

        SC121 is displayed.

        Shorted

        SC120 is displayed.


        Component (Symbol)


        CN


        Condition


        Symptom


        Platen Cover


        318-5 (SIO)


        Open

        APS and ARE do not function properly.

        Shorted

        No symptom.


        Original Length 1


        313-2 (SIO)


        Open/ Shorted

        CPU cannot detect the original size properly. APS and ARE do not function correctly.


        Original Length 2


        313-8 (SIO)


        Open/ Shorted

        CPU cannot detect the original size properly. APS and ARE do not function correctly.


        Trouble- shooting

      2. SWITCHES


        Component (Symbol)


        CN


        Condition


        Symptom


        Right Door


        221-B10 (IOB)


        Open

        "Open Cover" is displayed even if the right door is closed.


        Shorted

        The LCD goes blank when the right door is opened.


        Main Power


        903-1,2 (PSU)

        Open

        The machine does not turn on.

        Shorted

        The machine does not turn off.


        Interlock


        913-1,2 (PSU)


        Open

        "Doors/Covers Open" is displayed even if the front or right door is closed.


        Shorted

        The LCD goes blank when the front or right door is opened.

    2. BLOWN FUSE CONDITIONS



      image

      • Use a correct rating fuse for the fuse replacement. Never use a wrong rating fuse. If do so, the machine may be damaged.



      Fuse

      Rating


      Symptom at power on

      115V

      210 to 230V

      Power Supply Board

      FU21

      6.3A / 250V

      6.3A / 250V

      SC 533 (Power to IOB)

      FU22

      6.3A / 250V

      6.3A / 250V

      SC 144-02 (Power to SIO)


      FU23


      10A / 250V


      10A / 250V

      "Open Cover" is displayed. (Power to Interlock Switch)


      FU24


      10A / 250V


      10A / 250V

      "Open Cover" is displayed. (Power to Interlock Switch)


      FU25


      6.3A / 250V


      6.3A / 250V

      Alert LED turns on and operation panel does not turn on. (Power to MB)


      FU26


      6.3A / 250V


      6.3A / 250V

      Stack paper in the optional paper feed unit or LCT is not detected. SC 503 is issued after opening and closing the tray 3 or 4. (Power to optional PFU or LCT)


      FU27


      6.3A / 250V


      6.3 A/ 250V

      The machine does not detect a finisher. (Power to optional Finisher)

      FU101

      15A / 250V

      8A / 250V

      No response

      FU102

      12A / 250V

      4A / 250V

      No response

      Trouble- shooting

    3. FUSES


Fuse Address

Part No.

Q'ty

FU11

11071229

1

FU21, 22, 25, 26, 27

11071295

5

FU23, 24

11071216

2

FU101

11071252

1

FU102

11071320

1

FU103, 12, 14

11071225

3


D129/D130

SERVICE MANUAL APPENDICES


D129/D130 APPENDICES

TABLE OF CONTENTS

  1. APPENDIX: GENERAL SPECIFICATIONS 1-1

    1. GENERAL SPECIFICATIONS 1-1

      1. GENERAL 1-1

      2. POWER CONSUMPTION 1-4

      3. PRINTER CONTROLLER 1-5

      4. SCANNER SPECIFICATIONS 1-7

    2. OPTIONAL EQUIPMENT 1-8

      1.2.1 ARDF (D630) 1-8

      1.2.2 TWO-TRAY PAPER FEED UNIT (D580) 1-9

      1.2.3 LCT 2000-SHEET (D581) 1-9

      1.2.4 LCT 1200-SHEET (D631) 1-10

      1.2.5 1-BIN TRAY UNIT (D632) 1-10

      1.2.6 SIDE TRAY (D635) 1-11

          1. INTERNAL SHIFT TRAY (D633) 1-11

          2. BRIDGE UNIT (D634) 1-12

      1.2.9 1000-SHEET FINISHER (D588) 1-12

      Upper Tray 1-12

      Lower Tray 1-13

      1.2.10 3000-SHEET FINISHER (D636) 1-14

          1. 2000-SHEET BOOKLET FINISHER (D637) 1-16

          2. PUNCH UNIT FOR 2000/3000-SHEET (BOOKLET) FINISHER1-18

  2. APPENDIX: PM TABLES 2-1

    1. PM TABLES 2-1

      1. MAINFRAME 2-1

      2. OPTIONS 2-5

        ARDF 2-6

        PFU 2-6

        LCT 2-7

        SR5020 2-7

        2000/3000-Sheet (Booklet) Finisher 2-8

        Rev. 11/15/2012

        Bridge Unit 2-8

        1-Bin Tray Unit 2-9

  3. APPENDIX: SERVICE PROGRAM MODE TABLES 3-1

    1. SYSTEM SP TABLE-1 3-1

      1. SP1-XXX: FEED 3-1

    2. SYSTEM SP TABLES-2 3-17

      1. SP2-XXX: DRUM 3-17

    3. SYSTEM SP TABLE-3 3-43

      1. SP3-XXX: PROCESS 3-43

    4. SYSTEM SP TABLES-4 3-46

      1. SP4-XXX: SCANNER 3-46

    5. SYSTEM SP TABLES-5 3-79

      1. SP5-XXX: MODE 3-79

    6. SYSTEM SP TABLES-6 3-165

      1. SP6-XXX: PERIPHERALS 3-165

    7. SYSTEM SP TABLES-7 3-176

      1. SP7-XXX: DATA LOG 3-176

    8. SYSTEM SP TABLES-8 3-197

      1. SP8-XXX: DATA LOG 2 3-197

    9. INPUT CHECK 3-251

      1. COPIER 3-251

        Table 1: Paper Height Sensor 3-254

        Table 2: Paper Size Switch 3-255

        Table 3: Paper Size (By-pass Table) 3-256

        APS Original Size Detection 3-257

      2. OPTIONS 3-258

        3000/2000-Sheet (Booklet) Finisher (D636/D637) 3-258

        1000-Sheet Finisher (D588) 3-261

    10. OUTPUT CHECK 3-263

      1. COPIER 3-263

        3.10.2 1000-SHEET FINISHER (D588) 3-268

        3.10.3 3000 /2000-SHEET (BOOKLET) FINISHER (D636/D637) 3-269

    11. PRINTER SERVICE TABLES 3-271

      1. SP1-XXX (SERVICE MODE) 3-271

    12. SCANNER SERVICE TABLE 3-282

      1. SP TABLES 3-282

    13. DETAILED DESCRIPTION OF SP5-749 3-284

RE V IS ION H IST ORY

Page

Date

Added/ Updated/ New



None

APPENDIX: SPECIFICATIONS

Appendix: Specifications

  1. APPENDIX: GENERAL SPECIFICATIONS


    1. GENERAL SPECIFICATIONS


      1. GENERAL


        Configuration

        Desktop

        Copy Process

        Dry electrostatic transfer system

        Original

        Sheet, book, three-dimensional object

        Original Size

        Maximum A3/11" x 17"


        Copy Paper Size


        Paper trays:

        A3/11" x 17" - A5 LEF

        Non-standard sizes:

        Width: 182 - 297 mm (7.2" - 11.7")

        Length: 148 mm - 432 mm (5.8" - 17")


        By-pass tray:

        12" x 18"/305 x 457.2 mm, A3/11" x 17" - A6 SEF

        Non-standard sizes:

        Width: 90 - 305 mm (3.6" - 12")

        Length: 148 - 600 mm (5.8" - 23.6")


        Duplex:

        A3/11" x 17" - A6 SEF

        Non-standard sizes:

        Width: 90 - 297 mm (3.6" - 11.7")

        Length: 148 - 432 mm (5.8" - 17")


        Copy Paper Weight

        Paper trays:

        60 - 216 g/m2 (16 lb. Bond - 80 lb. Cover)

        By-pass:

        52 - 220 g/m2 (14 lb. Bond - 80 lb. Cover)

        Duplex:

        60 - 169 g/m2 (16 lb. Bond - 90 lb. Index)



        Reproduction Ratios


        7R5E:

        Metric version (%): 400, 200, 141, 122, 115,

        93, 82, 75, 71, 65, 50, 25

        Inch version (%): 400, 200, 155, 129, 121, 93,

        85, 78, 73, 65, 50, 25

        Zoom:

        25 to 400% in 1% steps


        Copying Speed

        D129

        40 cpm A4, 81/2" x 11" LEF, 1-to-1 (ADF)

        D130

        50 cpm, A4, 81/2" x 11" LEF, 1-to-1 (ADF)


        First Copy Time

        Basic

        4.1 s, 1st Tray, A4/81/2" x 11" LEF

        SP

        3.5 s, 1st Tray, A4/81/2" x 11" LEF


        Warm-up Time

        Basic

        Less than 14.7s

        SP

        Less than 19 s

        Continuous Copy

        1 to 999 (operation panel entry)

        Paper Capacity (without options)

        1,200 sheets

        (550 sheets/tray x 2 with 100 sheets in the by-pass tray)


        Paper Capacity (with options)

        4,400 sheets

        (550 sheets/tray x 2 with 100 sheets in the by-pass tray, 1200-sheet LCT and 2000-sheet LCT)


        Paper Output

        A4, 81/2" x 11" and smaller:


        500 sheets

        B4 and larger:

        250 sheets


        Power Source

        North America:

        120 – 127V/60 Hz, 12 A

        Europe/Asia:

        220 – 240 V/50, 60 Hz, 7 A

        Taiwan

        110V/60Hz, 14 A


        Dimensions (w x d x h)


        Without ADF

        670 mm x 682 mm x 760 mm (26.4" x

        26.9" x 30.0")


        With ADF

        670 mm x 682 mm x 895 mm (26.3" x

        26.9" x 35.3")


        Weight

        EU

        Less than 85 kg (187.4 lb.)

        NA

        Less than 97 kg (213.9 lb.)

        Resolution

        600 dpi (Scanning and Printing)

        Gradation

        256 levels (Scanning and Printing)


        Original Archive

        More than 2,500 A4 pages for document server (ITU-T No. 4 Chart)

        Toner Replenishment

        Cartridge exchange (630 g)

        Total Counter

        Electric counter


        Noise Emission: Copying


        Mainframe Only

        Full System

        D129

        64.6 dB(A)

        71.1 dB(A)

        D130

        66.4 dB(A)

        71.6 dB(A)


        Noise Emission: Stand-by


        Mainframe Only

        Full System

        D129

        33.8 dB(A)

        34.0 dB(A)

        D130

        32.6 dB(A)

        33.6 dB(A)

        Appendix: Specifications

      2. POWER CONSUMPTION


        Basic

        D129

        D130


        Ready

        NA

        156 W

        NA

        165 W

        EU, Asia

        157 W

        EU, Asia

        166 W


        Operating

        NA

        745 W

        NA

        835 W

        EU, Asia

        742 W

        EU, Asia

        849 W


        Maximum

        NA

        1490 W

        NA

        1490 W

        EU, Asia

        1460W

        EU, Asia

        1460 W



        SP

        D129

        D130


        Ready

        NA

        160 W

        NA

        167 W

        EU, Asia

        159 W

        EU, Asia

        172 W


        Operating

        NA

        736 W

        NA

        828 W

        EU, Asia

        754 W

        EU, Asia

        864 W


        Maximum

        NA

        1490 W

        NA

        1490 W

        EU, Asia

        1460W

        EU, Asia

        1460 W



        Full System

        D129

        D130


        Maximum

        NA

        1584 W

        NA

        1584 W

        EU, Asia

        1550 W

        EU, Asia

        1550 W


        • The above measurements were made in accordance with ISO 7779.

        • In the above "Panel Off" condition, the polygonal mirror motor is not rotating.

          Appendix: Specifications

      3. PRINTER CONTROLLER



        Printer Languages:

        PCL 6/5e

        PDF Direct

        Adobe PostScript 3 (optional) IPDS (optional)

        MediaPrint: JPEG/TIFF


        Resolution and Gradation:

        PCL 5e:

        300 x 300 dpi

        600 x 600 dpi : Fast (1-bit) PCL 6:

        600 x 600 dpi : Fast (1-bit) PDF Direct:

        300 x 300 dpi/600 x 600 dpi PS3:

        300 x 300 dpi/600 x 600 dpi XPS:

        600 x 600 dpi : Fast (1-bit) IPDS:

        300 x 300 dpi/ 600 x 600 dpi


        Printing speed:

        D129: Maximum 40 ppm (A4/LT LEF) D130: Maximum 50 ppm (A4/LT LEF)


        Resident Fonts:

        PCL 6/5e (Standard): 45 Compatible fonts, 13 International fonts, 6 Bitmap fonts

        PDF Direct: 136 fonts IPDS (Optional): 108 fonts


        Host Interfaces:

        USB2.0 Type A and Type B: Standard Ethernet (100 Base-TX/10 Base-T): Standard Gigabit Ethernet (1000 Base-T): Optional IEEE1284 parallel x 1: Optional IEEE802.11a/b/g (Wireless LAN): Optional Bluetooth (USB type): Optional


        Network Protocols:

        TCP/IP (IPv4, IPv6), IPX/SPX


        RAM:

        Maximum

        Basic model: 512 MB

        SP model: 1024 MB (Resident 512 MB + Additional 512)


        • Additional 512 MB is required for all printer/scanner unit and printer units.

        Appendix: Specifications

      4. SCANNER SPECIFICATIONS


        Standard Scanner Resolution:

        Main scan/Sub scan 100 to 600 dpi


        Available scanning Resolution Range:

        Twain Mode: 100 to 1200 dpi Delivery Mode:

        100/200/300/400/600 dpi

        Grayscales:

        1 bit or 8 bits/pixel each for RGB


        Scanning Throughput (ARDF mode):

        BW: 61 ipm (A4LEF / BW Text/ Photo / 200dpi /Compression: On (MH))

        FC: 31 ipm (A4LEF / FC Text / Photo / 200dpi / Compression: Standard)


        Interface:

        Ethernet 10Base-T / 100Base-TX, Gigabit Ethernet (1000Base-T), Wireless LAN (IEEE 802.11a/b/g)

        Compression Method:

        B&W: TIFF (MH, MR, MMR, JBIG2)

        Gray Scale/Full Color: JPEG

        Video Memory Capacity:


        109.41 MB (A4, Full Color, 600dpi)


        Image Storage Capacity:

        Number of originals per file: Maximum 1,000 pages Maximum of files: 3,000 files

        Storage on Doc.Server: Maximum 9,000 pages (B&W (ITU-T No.1/200 dpi MMR)

    2. OPTIONAL EQUIPMENT


      1. ARDF (D630)



        Paper Size/Weight:


        Simplex

        Size

        A3 to A5, DLT to HLT

        Weight

        40 to 128 g/m2 (11 to 34 lb.)


        Duplex

        Size

        A3 to A5, DLT to HLT

        Weight

        52 to 128 g/m2 (14 to 34 lb.)

        Table Capacity:

        100 sheets (81.4 g/m2, 22 lb)

        Original Standard Position:

        Rear left corner

        Separation:

        Feed belt and separation roller

        Original Transport:

        Roller transport

        Original Feed Order:

        From the top original

        Supported Magnification Ratios:


        32 to 200 %

        Power Source:

        DC 24V, 5V from the scanner unit

        Power Consumption:

        Less than 70W

        Dimensions (W x D x H):

        570 mm x 520 mm x 135 mm (22.4"x20.5"x5.3")

        Weight:

        Less than 12kg (26.5 lb.)

        Appendix: Specifications

      2. TWO-TRAY PAPER FEED UNIT (D580)


        Paper Feed System:

        FRR

        Paper Height Detection:

        5 steps (100%, 70%, 30%, 10% (Near end), and Empty)

        Capacity:

        550 sheets x 2 trays

        Paper Weight:

        60 to 216 g/m2 (16 to 80 lb. Cover)

        Paper Size:

        A3 SEF to A5, DLT SEF to HLT

        Power Source:

        DC 24V, 5V (from the main frame)

        Power Consumption:

        Less than 40 W (Max.)/ Less than 25 W (Ave,)

        Dimensions (W x D x H):

        580 mm x 629 mm x 260 mm (22.8" x 24.8" x 10.2")

        Weight:

        26 kg (57.3 lb.)


        1.2.3 LCT 2000-SHEET (D581)


        Paper Size:

        A4 LEF/LT LEF

        Paper Weight:

        60 g/m2 to 216 g/m2, 16 lb. Bond to 80 lb. Cover

        Tray Capacity:

        2,000 sheets (80 g/m2, 20 lb. Bond)


        Remaining Paper Detection:

        5 steps (100%, 70%, 30%, 10%, Empty): Right Tray

        4 steps (100%, 70%, 30%, Empty): Left Tray

        Power Source:

        DC 24 V, 5 V (from copier/printer)

        Power Consumption:

        45 W (Max.)/27 W (Ave.)

        Dimensions (W x D x H):

        580 mm x 620 mm x 260 mm (22.8" x 24.4" x 10.2")

        Weight:

        26 kg (57.3 lb.)

        1.2.4 LCT 1200-SHEET (D631)


        Paper Size

        A4 LEF/ LT LEF/ B5 LEF

        Paper Weight:

        60 g/m2 to 216 g/m2, 16 lb. Bond to 80 lb. Cover

        Tray Capacity:

        1200 sheets (80 g/m2, 20lb. Bond)

        Remaining Paper Detection:

        5 steps (100%, 75%, 30%, 10%, End)

        Power Source:

        DC 24 V, 5 V (from copier/printer)

        Power Consumption:

        55 W (Max)/ 25 W (Ave.)

        Dimensions (W x D x H):

        348 mm x 540 mm x 290 mm (13.7" x 21.3" x 11.4")

        Weight:

        14 kg (30.8 lb.)


            1. 1-BIN TRAY UNIT (D632)



              Paper Size:

              Standard Size:

              A3 /DLT to A6/ HLT SEF

              Paper Weight:

              60 to 169 g/m2, 16 to 45 lb. Bond

              Tray Capacity:

              125 sheets (80 g/m2, 20 lb. Bond, A4)

              Power Source:

              DC 24 V, 5 V (from the copier)

              Power Consumption:

              12 W or less

              Dimensions (W x D x H):

              565 mm x 410 mm x 115 mm (22.3"x16.2"x4.6")

              Weight:

              2 .5 kg (5.6 lb.)

              Appendix: Specifications

            2. SIDE TRAY (D635)



              Paper Size:

              Standard Size:

              A3 /DLT to A6/ HLT SEF

              Paper Weight:

              52 to 300 g/m2, 14 lb. Bond to 110 lb. Cover


              Tray Capacity:

              Internal tray:

              250 sheets (80 g/m2, 20 lb. Bond, A4/LT or smaller) 125 sheets (80 g/m2, 20 lb. Bond, B4, LG or larger)

              External tray:

              125 sheets (80 g/m2, 20 lb. Bond)

              Power Source:

              DC 24 V, 5 V (from the copier)

              Power Consumption:

              20 W or less

              Dimensions (W x D x H):

              780 mm x 412 mm x 138 mm (30.8"x16.3"x5.5")

              Weight:

              4.5 kg (10.0 lb.)


            3. INTERNAL SHIFT TRAY (D633)



              Paper Size:

              Standard Size:

              A3 /DLT to A6/ HLT SEF

              Paper Weight:

              52 to 160 g/m2, 14 lb. Bond to 60 lb. Cover


              Tray Capacity:

              250 sheets (80 g/m2, 20 lb. Bond, A4/LT or smaller) 125 sheets (80 g/m2, 20 lb. Bond, B4, LG or larger)

              Power Source:

              DC 24 V, 5 V (from the copier)

              Power Consumption:

              10 W or less

              Dimensions (W x D x H):

              432 mm x 468 mm x 114 mm (16.7"x18.5"x4.5")

              Weight:

              2 kg (4.5 lb.)

            4. BRIDGE UNIT (D634)


              Paper Weight:

              52 g/m2 to 256 g/m2, 16 lb. Bond to 68 lb. Bond


              Tray Capacity:

              250 sheets (80 g/m2, 20 lb. Bond, A4/LT or smaller) 125 sheets (80 g/m2, 20 lb. Bond, B4, LG or larger)

              Power Source:

              DC 24 V, 5 V (form the copier/printer)

              Power Consumption:

              20 W or less

              Dimensions (W x D x H):

              415 mm x 412 mm x 111 mm (16.3" x 16.2" x 4.4")

              Weight

              4 kg (8.9 lb.)


            5. 1000-SHEET FINISHER (D588)


              Upper Tray



              Paper Size:

              12" x 18"/305 x 457.2 mm, A3 to A6, 11" x 17" to 5.5" x

              8.5"

              Paper Weight:

              52 to 256 g/m2 (14 to 68 lb. Bond)


              Paper Capacity:

              250 sheets (A4, LT or smaller) 50 sheets (B4, LG or larger)

              Appendix: Specifications

              Lower Tray



              Paper Size:

              No staple mode:

              12" x 18"/305 x 457.2

              Staple mode:

              12" x 18"/305 x 457.2

              mm, A3 to B5, DLT to HLT mm, A3, B4, A4, B5, DLT to


              LT


              Paper Weight:

              No staple mode: 52 to 160 g/m2 (14 lb. Bond to 60 lb. Cover)

              Staple mode: 64 to 90 g/m2 (17 to 24 lb. Bond)


              Stapler Capacity:

              50

              30

              sheets sheets

              (A4,

              (A3,

              B5,

              B4,

              LT) DLT,


              LG)


              Paper Capacity:

              No staple mode:

              1,000 sheets (A4/LT or smaller: 80 g/m2, 20 lb.) 500 sheets (B4 /LG or larger: 80 g/m2, 20 lb.) Staple mode: (80 g/m2, 20 lb., number of sets)

              Paper Size

              Sheets

              Sets

              A4,/LT LEF, B5 LEF

              2 to 9

              100

              A4,/LT LEF,

              10 to 50

              100 to 20

              A4,/LT LEF, B5 LEF

              10 to 50

              50 to 10

              A3, B4, DLT, LG

              2 to 9

              50

              A3, B4, DLT, LG

              10 to 30

              50 to 10

              Staple positions:

              Top, Bottom, 2 Staples

              Staple Replenishment:

              Cartridge (5,000 staples/cartridge)

              Power Source:

              DC 24 V, 5 V (from the copier/printer)

              Power Consumption:

              50 W

              Weight:

              25 kg (55.2 lbs)

              Dimensions

              (W x D x H):

              520 x 520 x 790 mm (20.5" x 20.5" x 31.2")

            6. 3000-SHEET FINISHER (D636)


              Finisher


              Dimension (w x d x h) 657 mm x 613 mm x 960 mm (25.9" x 24.2" x 37.8")



              Weight

              Less than 54 kg (119 lb.) (no punch unit) Less than 56 kg (123.5 lb.) (with punch unit)

              Power Consumption Less than 96 W


              Noise Less than 75 db


              Configuration Console type attached base-unit


              Power Source From base-unit



              Stack Capacity

              250 sheets: A4, 8.5" x 11" or smaller

              50 sheets: B4, 8.5" x 14 or larger


              Proof Tray


              Paper Size

              A6 SEF, B6 SEF, A5-A3 SEF,

              5.5" x 8.5"-11" x 17" SEF, 12" x 18" SEF


              Paper Weight 52 g/m2 - 160 g/m2 (14 lb. Bond - 60 lb. Cover)


              3,000 sheets A4 LEF, 8.5" x 11" LEF



              Stack Capacity


              1,500 sheets

              A3 SEF, A4 SEF, B4 SEF, B5, 11" x 17" SEF, 8.5" x 14" SEF, 8.5" x 11" SEF,

              12" x 18" SEF


              Shift Tray

              500 sheets A5 LEF


              A5 SEF, B6 SEF, A6 SEF,

              100 sheets

              5.5" x 8.5" SEF



              Paper Size

              A5 - A3 SEF, A6 SEF, B6 SEF, 5.5" x 8.5"- 11" x 17" SEF, 12" x 18" SEF

              Paper Weight 52 g/m2 - 256 g/m2 (14 lb. Bond - 68 lb. Bond)


              Staples


              Paper Size

              B5 - A3

              8.5" x 11" - 11" x 17", 12" x 18"

              Paper Weight

              64 g/m2 - 90 g/m2 (17 lb. Bond - 20 lb. Bond)

              Staple Position

              Top, Bottom, 2 Staple, Top-slant


              Stapling Capacity


              Same Paper Size

              50 sheets

              A4, 8.5" x 11" or smaller

              30 sheets

              B4, 8.5" x 14" or larger

              Mixed Paper Size


              30 sheets

              A4 LEF + A3 SEF, B5 LEF + B4 SEF, 8.5" x11" LEF + 11" x 17" SEF

              Appendix: Specifications



              Staple Replenishment

              Cartridge exchange / 5000 pins per cartridge



              Stapled Stack Capacity (same size)

              Paper Size

              Pages/Set

              Sets


              A4 LEF, 8.5" x 11" LEF

              20 - 50 pages

              150 - 60 sets

              2 - 19 pages

              150 sets


              A4 SEF, B5, 8.5" x 11" SEF

              15 - 50 pages

              100 - 30 sets

              2 - 14 pages

              100 sets


              Others

              15 - 30 pages

              100 - 33 sets

              2 - 14 pages

              100 sets


              Stapled Stack Capacity (mixed sizes)

              A4 LEF & A3 SEF, B5 LEF & B4 SEF, 8.5" x11" LEF & 11" x 17" SEF,


              2 - 30 pages


              50 set

            7. 2000-SHEET BOOKLET FINISHER (D637)


              Finisher


              Dimension W x D x H

              657 mm x 613 mm x 960 mm (25.9 x 24.2 x 37.8")


              Weight

              Less than 63 kg (138.6 lb.) (no punch unit) Less than 65 kg (143 lb.) (with punch unit)

              Power Consumption

              Less than 96 W

              Noise

              Less than 75 db

              Configuration

              Console type attached base-unit

              Power Source

              From base-unit


              Proof Tray


              Stack Capacity

              250 sheets: A4, 8.5" x 11" or smaller

              50 sheets: B4, 8.5" x 14 or larger


              Paper Size

              A6 SEF, B6 SEF, A5-A3 SEF,

              5.5" x 8.5"-11" x 17" SEF, 12" x 18" SEF

              Paper Weight

              52 g/m2 - 160 g/m2 (14 lb. Bond - 60 lb. Cover)


              Shift Tray


              Stack Capacity

              2,000

              sheets


              A4 LEF, 8.5" x 11" LEF


              1,000

              sheets

              A3 SEF, A4 SEF, B4 SEF, B5 11" x 17" SEF, 8.5" x 14" SEF,

              8.5" x 11" SEF, 12"x18" SEF

              500 sheets

              A5 LEF


              100 sheets

              A5 SEF, B6 SEF, A6 SEF, 5.5" x 8.5" SEF


              Paper Size

              A5 - A3 SEF, A6 SEF, B6 SEF

              5.5" x 8.5" to 11" x 17" SEF, 12" x 18" SEF

              Paper Weight

              52 g/m2 - 256 g/m2 (14 lb. Bond - 68 lb. Bond)

              Staple

              Paper Size

              B5-A3, 8.5" x 11" - 11" x 17", 12" x 18"

              Paper Weight

              64 g/m2 - 90 g/m2, 17 lb. Bond - 28 lb. Bond

              Staple Position

              Top, Bottom, 2 Staple, Top-slant


              Staples Capacity


              Same Paper Size

              50 sheets

              A4, 8.5" x 11" or smaller

              30 sheets

              B4, 8.5" x 14" or larger


              Mixed Paper Size


              30 sheets

              A4 LEF & A3 SEF, B5 LEF & B4 SEF, 8.5" x 11" LEF & 11" x 17" SEF


              Booklet Stapling


              15 sheets

              A4 SEF, A3 SEF, B5 SEF, B4 SEF, 8.5" x 11" SEF, 8.5" x 14" SEF,

              11" x 17" SEF, 12" x 18" SEF

              Appendix: Specifications




              Staple Replenishment


              Corner staple

              5,000 staples per cartridge


              Booklet staple

              2,000 staples per cartridge


              Corner Staple Capacity


              Same Size


              A4 LEF, 8.5" x 11" LEF

              13 - 50 pages

              2 - 12 pages


              A4 SEF, B5, 8.5" x 11" SEF

              10 - 50 pages

              2 - 9 pages


              Others

              10 - 30 pages

              2 - 9 pages


              Mixed Size

              A4 LEF + A3 SEF B5 LEF + B4 SEF

              8.5" x 11" LEF + 11" x 17" SEF


              2 - 30 pages


              Booklet Staple Capacity


              A4 SEF, A3 SEF, B5 SEF, B4 SEF

              8.5" x 11" SEF, 8.5" x 14" SEF, 11" x 17" SEF

              12" x 18" SEF

              2 - 5 pages

              6 - 10 pages

              11 - 15 pages

            8. PUNCH UNIT FOR 2000/3000-SHEET (BOOKLET) FINISHER



        Available Punch Units

        NA

        2/3 holes switchable

        EU

        2/4 holes switchable

        Scandinavia

        4 holes


        Punch Waste Replenishment

        NA 2-holes

        Up to 5,000 sheets

        NA 3-holes

        Up to 5,000 sheets

        EU 2-holes

        Up to 14,000 sheets

        EU 4-holes

        Up to 7,000 sheets

        Scandinavia 4-holes


        Up to 7,000 sheets

        Paper Weight

        52 g/m2 - 163 g/m2, 14 lb Bond - 43 lb Bond


        Paper Sizes


        NA 2-holes

        SEF

        A5 to A3, 5.5" x 8.5" to 11" x 17"

        LEF

        A5 to A4, 5.5" x 8.5" , 8.5" x 11"


        NA 3-holes

        SEF

        A3, B4, 11" x 17"

        LEF

        A4, B5, 8.5" x 11"


        EU 2-holes

        SEF

        A5 to A3, 5.5" x 8.5" to 11" x 17"

        LEF

        A5 to A4, 5.5" x 8.5", 8.5" x 11"


        EU 4-holes

        SEF

        A3, B4, 11"x17"

        LEF

        A4, B5, 8.5" x 11"


        Scandinavia 4-holes

        SEF

        A5 to A3, 5.5" x 8.5" to 11" x 17"

        LEF

        A5 to A4, 5.5" x 8.5", 8.5" x 11"


        APPENDIX: PREVENTIVE MAINTENANCE TABLES

        REVISION HISTORY

        Page

        Date

        Added/ Updated/ New

        1 ~ 9

        8/21/2012

        PM tables

  2. APPENDIX: PM TABLES


    1. PM TABLES


      Appendix: Preventive Maintenance Tables

      Amounts mentioned as the PM interval indicate the number of prints.


      1. MAINFRAME

        Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect



        EM

        160K

        320K

        800K

        Note

        Scanner/Optics

        Reflector


        C



        Optics cloth

        1st Mirror


        C



        Optics cloth

        2nd Mirror


        C



        Optics cloth

        3rd Mirror


        C



        Optics cloth

        Scanner Guide Rails


        C



        Do not use alcohol.

        Exposure Glass

        C

        C



        Cleaner

        Toner Shield Glass

        C

        C



        Dry cloth or cleaner

        APS Sensor


        C



        Dry cloth

        Exposure Glass (Sheet through)


        C


        C




        Cleaner

        LED Board

        C





        Drum (OPC) Area

        OPC Drum

        I

        R




        Charge Roller


        R




        Charge Roller Cleaning Roller



        R




        Drum Cleaning Blade 1


        R






        EM

        160K

        320K

        800K

        Note

        Quenching Lamp



        C


        Dry cloth

        Pick-off Pawls


        R




        Spurs

        C

        C



        Dry cloth


        ID Sensor


        C


        C



        Perform SP3-001-2 after blower brush cleaning.

        Cleaning Entrance Seal



        C



        Blower brush. Replace if required.

        Side Seal


        C










        Development Unit

        Development Drive Gears





        C


        Dry cloth

        Development Filter


        R




        Developer

        I


        R



        Entrance Seal

        C

        C




        Side Seal


        I




        Development Roller


        C



        Dry cloth

        Development Case

        C

        C




        Development Sleeve


        C




        Lock Lever

        C

        C




        Paper Feed

        Registration Roller

        I

        C



        Water


        Idle Roller Dust Blade


        I


        C



        Detach and tap gently on flat surface to empty.

        Blower brush.





        Appendix: Preventive Maintenance Tables


        EM

        160K

        320K

        800K

        Note

        Registration Roller Dust Blade


        I


        C




        Blower brush.

        Feed Rollers

        I

        C



        Water

        Pick-up Rollers

        I

        C



        Water

        Separation Rollers

        I

        C



        Water

        By-pass Feed Roller

        I

        C



        Water

        By-pass Pick-up Roller

        I

        C



        Water

        By-pass Separation Roller


        I


        C




        Water

        Paper Feed Guides

        I

        C



        Dry cloth

        Relay Rollers

        I

        C



        Water

        Bottom Plate Pad

        I

        C



        Water

        Bottom Plate Pad (By-pass feed)


        I


        C




        Water

        Registration Sensor

        I

        C



        Blower brush

        By-pass Feed Roller Gear


        I


        L




        Silicone Grease G-501

        Relay Sensors

        I

        C



        Blower Brush

        Paper Feed Sensors

        I

        C



        Blower Brush







        Duplex Unit

        Inverter Rollers

        I

        C



        Water

        Transport Rollers

        I

        C



        Water

        Entrance Sensor

        I

        C



        Water

        Exit Sensor

        I

        C



        Water



        EM

        160K

        320K

        800K

        Note







        Transfer Belt Unit


        Transfer Belt


        C


        R



        Dry cloth.

        To prevent damage to the cleaning blade, always replace these items together.

        Transfer Belt Cleaning Blade



        R




        Transfer Belt Rollers


        C



        Dry cloth

        Entrance Seal


        C



        Dry cloth

        Transfer Entrance Guide

        C

        C



        Dry cloth

        Used Toner Tank

        I

        C



        Empty the tank

        Seal (for paper dust)


        C




        Paper Exit

        Paper Exit Sensor

        I

        I



        Blower brush

        Junction Gate Jam sensor


        I


        C




        Blower brush

        Fusing Exit Sensor

        I

        I



        Blower brush

        Paper Exit Rollers

        I

        I



        Water

        Junction Transport Roller

        I

        I



        Water

        Paper Exit Guide

        I

        I



        Water


        • Due to their durability and extended service life, the feed rollers, separation rollers, and pick-up rollers of the mainframe, optional paper trays, and LCT are not replaced at PM.

          *1: Lubricate the by-pass feed clutch gear with Silicone Grease G501 every P.M.


          Appendix: Preventive Maintenance Tables


          EM

          160K

          320K

          800K

          Note

          Fusing Unit and Paper Exit

          Fusing Entrance and Exit Guide Plates



          C




          Water or alcohol

          Hot Roller


          R




          Pressure Roller


          R




          Fusing Thermistors


          R




          Cleaning Roller Bushings



          L




          Grease: Barrierta JFE 55/2

          Hot Roller Strippers



          R









          Web Supply Roller


          R




          Web Holder Roller



          R



          Brake Pad



          R




      2. OPTIONS

Amounts mentioned as the PM interval indicate the number of prints/ originals. Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect

ARDF


D630


EM

120K

(Originals)


Note

ARDF (for originals)

Pick-up Roller

C

R

Damp cloth; alcohol

Feed Belt

C

R

Damp cloth; alcohol

Separation Roller

C

R

Damp cloth; alcohol

Sensors

C


Blower brush

Platen Sheet Cover

C


Damp cloth; alcohol (Replace if required.)

White Plate

C


Dry or damp cloth

Drive Gear

L


Grease G501

Transport Roller

C


Damp cloth; alcohol

Exit Roller

C


Damp cloth; alcohol

Inverter Roller

C


Damp cloth; alcohol

Idle Rollers

C


Damp cloth; alcohol



PFU


D580

EM

150K

300K

450K

Note

Paper Feed Unit

Relay Rollers

C




Dry or damp cloth

Bottom Plate Pad

C




Dry or damp cloth

Relay Sensors

C




Dry or damp cloth

Paper Feed Sensors

C




Dry or damp cloth

Paper Feed Rollers

C




Dry or damp cloth

Appendix: Preventive Maintenance Tables

LCT



D581

EM

150K

300K

450K

Note

LCT 2000-sheet

Bottom Plate Pad

C




Dry or damp cloth

Relay Rollers

C




Dry or damp cloth

Relay Sensors

C




Dry or damp cloth

Paper Feed Sensors

C




Dry or damp cloth

Paper Feed Rollers

C




Dry or damp cloth



D631

EM

150K

300K

450K

Note

LCT 1200-sheet

Bottom Plate Pad

C




Dry or damp cloth

Relay Rollers

C




Dry or damp cloth

Relay Sensors

C




Dry or damp cloth

Paper Feed Sensors

C




Dry or damp cloth

Paper Feed Rollers

C




Dry or damp cloth



B588

EM

150K

300K

450K

Note

1000-Sheet Finisher

Rollers

C




Water or alcohol.

Discharge Brush

C

C



Dry cloth

Sensors

C




Blower brush

Jogger Fences

I

I



Replace if required.

2000/3000-Sheet (Booklet) Finisher


D637/D636

EM

Note

2000/3000-Sheet (Booklet) Finisher

Rollers

C

Water or alcohol.

Discharge Brush

C

Dry cloth

Sensors

C

Blower brush

Jogger Fences

I

Replace if required.




Punch Unit

Punch Chads

C

Discard chads.





Bridge Unit


D634

EM

Note

Bridge Unit

Rollers

C

Dry or damp cloth

Copy Tray

C

Dry or damp cloth

Sensors

C

Blower brush

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